4A–FE engine is an in–line, 4–cylinder, 1.6 liter DOHC 16–valve engine. Instruction - page 33

INSTALLATION OF ENGINE

1. ASSEMBLE ENGINE AND TRANSAXLE

(See MT section)

2. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN

VEHICLE
(a) Attach the engine chain hoist to the engine hangers.
(b) Lower the engine into the engine compartment. Tilt

the transaxle downward, lower the engine and clear
the LH mounting.

NOTICE: Be careful not to hit the PS gear housing.

(c) Keep the engine level, and align RH and LH mount-

ings with the body bracket.

(f) Attach the LH mounting insulator to the mounting

bracket and body with the through bolt and four
bolts. Tighten the bolts.

Torque:

Bolt 63 N–m (650 kgf–cm, 47 ft–lbf)

Through bolt 87 N–m (890 kgf–cm, 64 ft–lbf)

(g) Tighten the through bolt and two nuts of the RH

mounting insulator.

Torque:

Nut 52 N–m (530 kgf–cm, 38 ft–lbf)

Through bolt 87 N–m (890 kgf–cm, 64 ft–lbf)

(h) Remove the engine chain hoist from the engine.

(e) Install the LH mounting bracket to the transaxle

case with the three bolts.

Torque: 52 N–m (530 kgf–cm, 38 ft–lbf)

(d) Attach the RH mounting insulator to the mount-

ing bracket and body, and temporarily install
the through bolt and two nuts.

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–258

6. INSTALL CATALYTIC CONVERTER

(a) Place new cushion, retainer and gasket on the catalyt-

ic converter.

(b) Install the catalytic converter with the three bolts

and two nuts.

Torque: 29 N–m (300 kgf–cm, 22 ft–lbf)

4. INSTALL LH ENGINE MOUNTING STAY

Install the mounting stay with the bolt and nut.
Torque: 21 N–m (210 kgf–cm, 15 ft–lbf)

5. CONNECT GROUND STRAP

Connect the ground strap to the transaxle with the bolt.

3. INSTALL RH ENGINE MOUNTING STAY

Install the mounting stay with the bolt and nut.
Torque: 73 N–m (740 kgf–cm, 54 ft–lbf)

(d) Install the LH converter stay with the three bolts.
Torque: 59 N–m (600 kgf–cm, 43 ft–lbf)

(c) Install the RH converter stay with the four bolts.
Torque: 59 N–m (600 kgf–cm, 43 ft–lbf)

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–259

9. INSTALL ENGINE MOUNTING CENTER MEMBER

(a) Install the engine mounting center member with the

four bolts.

Torque: 52 N–m (530 kgf–cm, 38 ft–lbf)

(b) Install and torque the four bolts holding the insulators

to the center member.

Torque: 73 N–m (740 kgf–cm, 54 ft–lbf)

8. INSTALL REAR ENGINE MOUNTING BRACKET AND

INSULATOR
(a) Install the mounting bracket with the three bolts.
Torque: 77 N–m (790 kgf–cm, 57 ft–lbf)

(b) Temporarily install the mounting insulator with the

through bolt.

7. INSTALL FRONT ENGINE MOUNTING BRACKET AND

INSULATOR
(a) Install the mounting bracket with the two bolts.
Torque: 77 N–m (790 kgf–cm, 57 ft–lbf)

(b) Temporarily install the mounting insulator with the

through bolt and nut.

10. TIGHTEN FRONT AND REAR ENGINE MOUNTING

THROUGH BOLTS
(a) Tighten the rear through bolt.
Torque: 87 N–m (890 kgf–cm, 64 ft–lbf)

(b) Tighten the front through bolt.
Torque: 87 N–m (890 kgf–cm, 64 ft–lbf)

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–260

18. INSTALL FRONT EXHAUST PIPE

(a) Install the support hook on the front exhaust pipe to

the support bracket.

(b) Place two new gaskets on the front and rear of the

front exhaust pipe.

(c) Temporarily install the two bolts and new nuts holding

the exhaust pipe to the center exhaust pipe.

(d) Using a 14 mm deep socket wrench, install the three

new nuts holding the exhaust pipe to the catalytic
converter.

Torque: 62 N–m (630 kgf–cm, 46 ft–lbf)
(e) Tighten the two bolts and nuts holding the exhaust

pipe to the center exhaust pipe.

Torque: 43 N–m (440 kgf–cm, 32 ft–lbf)

(f) Install the clamp with the bolt.

12. INSTALL A/C COMPRESSOR AND IDLER PULLEY

BRACKET
(a) Install the compressor and idler pulley bracket with

the four bolts.

Torque: 27 N–m (280 kgf–cm, 20 ft–lbf)

(b) Connect the two connectors.
(c) Connect the A/C compressor connector.

13. INSTALL ALTERNATOR (See page

CH–23

)

14. INSTALL DEFLECTOR TO TRANSFER EXTENSION

HOUSING

15. INSTALL DYNAMIC DAMPER TO TRANSFER

EXTENSION HOUSING

16. INSTALL FRONT PROPELLER SHAFT

(See PR section)

17. INSTALL DRIVE SHAFTS

(See SA section)

11. INSTALL PS PUMP

(a) Install the PS pump with the four bolts.
Torque:

Adjusting bolt 39 N–m (400 kgf–cm, 29 ft–lbf)

Others 43 N–m (440 kgf–cm, 32 ft–lbf)

(b) Install the drive belt.
(c) Connect the two air hoses to the air pipe.

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–261

19. INSTALL SUSPENSION LOWER CROSSMEMBER

Install the lower crossmember with the four bolts and
two nuts.
Torque: 152 N–m (1,550 kgf–cm, 112 ft–lbf)

20. CONNECT ENGINE WIRE TO CABIN

(a) Push in the engine wire through the cowl panel.

Install the two nuts.

(b) Connect the following connectors.

(1) Two engine ECU connectors
(2) Two cowl wire connectors
(3) A/C amplifier connector

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–262

23. INSTALL TURBOCHARGING PRESSURE SENSOR

AND A/C ASV
(a) Install the turbocharging pressure sensor and A/C
ASV with the bolt.
(b) Connect the following hoses:

(1) Two vacuum hoses to ASV (from A/C ASV)
(2) Vacuum hose to ASV (from turbocharging
pressure sensor)

(c) Connect turbocharging pressure sensor connector.

24. CONNECT TRANSAXLE OIL COOLER TUBE

(a) Align the matchmarks on the oil cooler hoses and

tubes.

(b) Connect the two oil cooler hoses.
Torque: 34 N–m (350 kgf–cm, 25 ft–lbf)

21. CONNECT ENGINE WIRE

(a) Engine wire clamp to wire bracket on RH fender

apron

(b) Two cowl wire connectors

22. CONNECT HOSES

(a) Brake booster vacuum hose from intake manifold
(b) Turbocharging pressure sensor hose from gas filter

25. CONNECT TRANSAXLE CONTROL CABLES TO

TRANSAXLE

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–263

33. INSTALL ENGINE WIRE BRACKET

(a) Install the wire bracket with the two bolts. Install the

noise filter.

(b) Install the wire clamp to the wire bracket.

34. CONNECT WIRES AND CONNECTORS

(a) Check connector
(b) Igniter connector
(c) Ground strap from LH fender apron

26. INSTALL CLUTCH RELEASE CYLINDER

Install the release cylinder and tube with the four bolts.

27. INSTALL STARTER (See page

ST–22

)

28. CONNECT CONNECTORS

(1) Engine room wire connector
(2) Noise filter connector

32. INSTALL CHARCOAL CANISTER

(a) Install the charcoal canister with the two bolts.
(b) Connect the three hoses.

29. CONNECT FUEL HOSES

Torque (Union bolt): 29 N–m (300 kgf–cm, 22 ft–lbf)

30. CONNECT SPEEDOMETER CABLE
31. CONNECT HEATER HOSES

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–264

36. INSTALL SUSPENSION UPPER BRACE

(a) Install the suspension upper brace with the two

bolts and four bolts.

Torque: Bolt 21 N–m (210 kgf–cm, 15 ft–lbf)

Nut 64 N–m (650 kgf–cm, 47 ft–lbf)

(b) Install the outside lower windshield moulding.
(c) Install the two wiper arms.

40. INSTALL INJECTOR SOLENOID RESISTOR AND FUEL

PUMP RESISTOR
(a) Install the solenoid resistor and fuel pump resistor

with the bolt.

(b) Connect the two connectors.

41. INSTALL BATTERY

37. (w/ CRUISE CONTROL SYSTEM)

INSTALL CRUISE CONTROL ACTUATOR
(a) Connect the cable to the actuator.
(b) Connect the actuator connector
(c) install the actuator with the three bolts.
(d) Install the actuator cover with the two nuts.

35. INSTALL IGNITION COIL

(a) Install the ignition coil with the two bolts.
(b) Connect the high–tension cord.
(c) Connect the ignition coil connector.

38. INSTALL RADIATOR RESERVOIR TANK

Install the reservoir tank with the two nuts.

39. INSTALL RADIATOR (See pages

CO–24

and 25)

ENGINE MECHANICAL

Cylinder Block (3S–GTE)

EM–265

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