Subaru Forester (2002 year). Instruction - page 1

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.

All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.

FUJI HEAVY INDUSTRIES LTD.

2002 FORESTER SERVICE MANUAL

QUICK REFERENCE INDEX

SUPPLEMENT

G8060GE

1. Forester

SA08758

A: DIMENSIONS

SA08758G28

Model

2.0 L Non-TURBO

2.0 L TURBO

Overall length

mm (in)

4,460 (175.6), 4,530 (178.3)*1

Overall width

mm (in)

1,735 (68.3), 1,765 (69.5)*2

Overall height (at CW)

mm (in)

1,595 (62.8)

1,585 (62.4)

Compartment

Length

mm (in)

1,745 (68.7)

Width

mm (in)

1,435 (56.5)

Height

mm (in)

1,245 (49.0), 1,220 (48.0)*3

Wheelbase

mm (in)

2,525 (99.4)

Tread

Front

mm (in)

1,475 (58.1)

Rear

mm (in)

1,465 (57.7)

Minimum road clearance

mm (in)

190 (7.5), 200 (7.9)*4

*1: With bushing bar
*2: With fender flare
*3: With sunroof
*4: Australia spec. vehicles

B: ENGINE

SA08758G29

Model

2.0 L Non-TURBO

2.0 L TURBO

Engine type

Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine

Valve arrangement

Overhead camshaft type

Bore

×

Stroke

mm (in)

92

×

75 (3.62

×

2.95)

Displacement

cm

3

(cu in)

1,994 (121.67)

Compression ratio

10.0

8.0

Firing order

1 — 3 — 2 — 4

Idle speed at Park/
Neutral position

rpm

700

±

100

MT: 650

±

100*1

AT: 675

±

100*1

700

±

100

Maximum output

kW (HP)/rpm

92 (123)/5,600

130 (174)/5,600

Maximum torque

N·m (kgf-m, ft-lb)/rpm

184 (18.8, 136)/3,600

245 (25, 181)/3,200

240 (24.5, 177)/3,200*2

*1: Without OBD
*2: Australia spec. vehicle

C: ELECTRICAL

SA08758G30

Model

2.0 L Non-TURBO

2.0 L TURBO

Ignition timing at idling speed

BTDC/rpm

10°

±

10°/700

MT: 10°

±

10°/650*1

AT: 10°

±

10°/675*1

12°

±

10°/700

Spark plug

Type and manufacturer

CHAMPION: RC10YC4 (with catalyst)

NGK: BKR6E (without catalyst)
NGK: BKR5E-11 (with catalyst)

NGK: PFR6G

Generator

12 V — 75 A

Battery

Type and capacity
(5HR)

For Europe

5MT: 12 V — 48AH

4AT: 12 V — 52AH

For Australia

12 V — 40AH

Others

12 V — 40AH

*1: Without OBD

SPC-2

FORESTER

Specifications

D: TRANSMISSION

SA08758G31

Model

2.0 L Non-TURBO

2.0 L TURBO

AWD

Transmission type

5MT*1

4AT*2

5MT*3

4AT*2

Clutch type

DSPD

TCC

DSPD

TCC

Gear ratio

1st

3.454

2.785

3.454

2.785

2nd

2.062

1.545

1.947

1.545

3rd

1.448

1.000

1.366

1.000

4th

1.088

0.694

0.972

0.694

5th

0.871

0.738

Reverse

3.333

2.272

3.333

2.272

Auxiliary transmission gear ratio

High

1.000

Low

1.447

Reduction gear
(Front drive)

1st reduction

Type of gear

Helical

Helical

Gear ratio

1.000

1.000

Final reduction

Type of gear

Hypoid

Hypoid

Hypoid

Hypoid

Gear ratio

4.111

4.444

4.444

4.111

Reduction gear
(Rear drive)

Transfer reduc-
tion

Type of gear

Hypoid

Hypoid

Gear ratio

1.000

1.081*4, 1.000*5

Final reduction

Type of gear

Hypoid

Hypoid

Hypoid

Hypoid

Gear ratio

4.111

4.444

4.111*4, 4.444*5

4.111

5MT*1: 5

×

2 forward speeds with synchromesh and 1-reverse — with center differential and viscous coupling

4AT*2: Electronically controlled fully-automatic, 4-forward speeds and 1-reverse — with hydraulically controlled transfer clutch
5MT*3: 5-forward speeds with synchromesh and 1-reverse — with center differential and viscous coupling
DSPD: Dry Single Plate Diaphragm
TCC: Torque Converter Clutch
*4: For Europe
*5: Others

E: STEERING

SA08758G32

Model

LHD

RHD

Type

Rack and Pinion

Turns, lock to lock

3.4

3.0

Minimum turning circle

m (ft)

Curb to curb: 10.8 (35.4)

F: SUSPENSION

SA08758G33

Front

MacPherson strut type, Independent, Coil spring

Rear

Dual link strut type, Independent, Coil spring

SPC-3

FORESTER

Specifications

G: BRAKE

SA08758G34

Model

Australia spec. vehicles and 2000

TURBO

Others

Service brake system

Dual circuit hydraulic with vacuum suspended power unit

Front

Ventilated disc brake

Rear

Disc brake

Drum brake

Parking brake

Mechanical on rear brakes

H: TIRE

SA08758G35

Rim size

15

×

6J

16

×

6

1

/

2

JJ

Tire size

205/70R15

215/60R16

Type

Steel belted radial, Tubeless

I: CAPACITY

SA08758G36

Model

2.0 L Non-TURBO

2.0 L TURBO

AWD

AWD

5MT

4AT

5MT

4AT

Fuel tank

(US gal, Imp gal)

60 (15.9, 13.2)

60 (15.9, 13.2)

Engine oil

Upper level

(US qt, Imp qt)

4.5 (4.8, 4.0)

5.0 (5.3, 4.4)

Lower level

(US qt, Imp qt)

3.5 (3.7, 3.1)

4.0 (4.2, 3.5)

Transmission gear oil

(US qt, Imp qt)

4.0 (4.2, 3.5)

3.5 (3.7, 3.1)

Automatic transmission fluid

(US qt, Imp qt)

8.4 (8.9, 7.4)

9.3 (9.8, 8.2)

AT differential gear oil

(US qt, Imp qt)

1.2 (1.3, 1.1)

1.2 (1.3, 1.1)

AWD rear differential gear oil

(US qt, Imp qt)

0.8 (0.8, 0.7)

0.8 (0.8, 0.7)

Power steering fluid

(US qt, Imp qt)

0.7 (0.7, 0.6)

0.7 (0.7, 0.6)

Engine coolant

(US qt, Imp qt)

6.4 (6.8, 5.6)

6.3 (6.7, 5.5)

7.2 (7.6, 6.3)

7.2 (7.6, 6.3)

SPC-4

FORESTER

Specifications

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