Dacia Solenza (engine E7J). Instruction - page 61

CV JH3 - 051

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MECHANICAL GEARBOX

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INTERNAL CONTROLS

1-2

3-4

5

The internal control axles must not show any deformations or wear on the milling for locking

balls, and their sliding on bearings must be done freely, without excessive clearance.

The contact surfaces of the forks with collar of the rocking must not show either deformations

nor wear.

Ensuring of the control forks axles is performed by means of the balls and springs placed in

the holes made in the mechanisms crankcase.

The locking of the control axles is done by means of some cylindrical rolls mounted inside

the clutch–differential crankcase.

Gearbox dismounting

CV JH3 - 051

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MECHANICAL GEARBOX

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CONTROL

AXLE DISMOUNTING

This operation is to be performed after crank-

cases separation.

The control axle is provided with a blocking

element “LOCTOU” –(A) attached on the
crankcase.

The sealing is ensured by means of the tore

gasket (B).

Remove the elastic pin of the selection lever

(C), then dismount the attachment screws, and
retrieve the control axle assembly.

In order to replace the bearing bushing of the control axle, the CV 1162 device, or a tube with

the outer diameter 16.5 mm are to be used. Before mounting the bushing shall be oiled.

CONTROL AXLE REMOUNTING

When remounting the control axle, replace the selection finger pin with a new one.
Remounting is done by performing the dismounting operations in the reverse order, after all

parts have been oiled with oil.

Tighten all attachment screws of the control axle assembly at the required moment of

2 daNm.

Gearbox dismounting

CV JH3 - 051

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MECHANICAL GEARBOX

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CRANKCASES ASSEMBLING

A
B

The assembling surfaces must be flat (small

imperfections can be eliminated by means of
a thin file).

Place the axle and 1-2 fork, assembled,

on the 1-2 sliding collar of the secondary shaft.

The two shafts (primary and secondary)

are taken together with the fork and 1-2 axle
and positioned at the same time into the clutch
– differential crankcase.

The crown and the secondary shaft are

rotated until the end of the secondary shaft
fits into the bearing.

Mount the blocking roll of the shaft ˚ (A).

With the 1 – 2 axle in free position, the fol-

lowing are mounted:

- synchronizing assembly 3 – 4 together

with the axle and the 3 – 4 fork;

- mount the pin of the fork 3 – 4 by means

of the CV 949 device.

Mount the blocking roll of the 5 th gear axle

(B).

After that, mount the followings:

- the control axle for the 5 –th gear and

reverse driving (A);

- the axle and the reverse driving pinion

assembly (B), by easy lifting the primary shaft.

Gearbox dismounting

CV JH3 - 051

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MECHANICAL GEARBOX

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Mount the elastic pin for reverse driving axle

attachment by means of the C.V. 560 mandrel.

Ensure the correct positioning of the two cen-

tering bushings and of the magnet.

Mount the springs and the locking balls 1-2

and 3-4 in the mechanisms crankcase, then the
false axes A with a 13-mm diameter are intro-
duced.

Check the positioning of the 5 th gear oiling

collector and of the aerating connection.

Additionally, ensure (check) if the aerating tube

is not damaged or clogged.

Apply a continuos layer of LOCTITE

518 on the gasket surface between the clutch
crankcase and the mechanism crankcase.

Engage the 3 -d gear.
Mount the spring and the 5 th gear lock-

ing ball into the crankcase of the mechanism.

Compress the locking ball and mount the

mechanisms crankcase.

Mount the attachment screws and tighten

them at the required moment of 2,5 daNm ,
after rotating the primary shaft, in order to
ensure o correct bearings setting.

Retrieve the false axes.

REMARK :

The tightening at the required mo-

ment of all the screws must be done in
no more than 30 minutes after the
mounting of the mechanisms crankcase,
because of the polymerization of
LOCTITE 518.

Gearbox dismounting

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