LG936L Wheel Loader. Instruction - page 4
Operation & Maintenance Manual──LG936L Wheel Loader
12
2.3 Protective Items
z Wear protective items, such as helmet made of hard
materials, safety glasses, shoes, mask reflector
protective vest, earplugs, heavy gloves when the
machine is in operation or being maintained.
z Make sure to wear a helmet made of hard materials, safety glasses and heavy gloves if there are
scattered metal chips or other minute particles in the operation, particularly when cleaning the
filter elements of the air cleaner with compressed air, and be sure that there is no one near the
machine.
z Never wear loose clothing, jewelry and loose long
hair. They can be caught by control levers (or control
handles) or moving parts, which may cause serious
injury and even death.
z Avoid wearing oily clothes because they are
flammable.
z Compressed air may hurt the body. When using compressed air, be sure to wear a mask, safety
cloth and shoes. The pressure of compressed air should be lower than 0.3MPa.
z All the protective items should be routinely examined for proper function before use.
2.4 Unauthorized Modification
z Any modification without the companies authorization may result in serious personal danger.
z Please consult Shandong Lingong Construction Machinery Co. Ltd or the sellers before making
modifications.
z The company assume no responsibility for any injury or damage caused by unauthorized
modifications.
Operation & Maintenance Manual──LG936L Wheel Loader
13
3 SAFETY OPERATION
3.1 Be Familiar with Machine
z Study the operation manual for the machine. Learn
the structure of the machine, operation and
maintenance. Be familiar with the positions and
functions of the buttons, operation handles, meters
and warning devices.
z Know all the rules in operation; understand the
gestures of signaling staff.
z If there is any oil near the operating positions that
can cause slippage, clean it immediately.
z Check all the safety items, for example, the safety
protective devices should be at the safe status. Make
sure the tires are not worn and the tire pressure is
normal. Routinely check for oil leaks, water leaks,
air leaks, deformation, loose fittings and abnormal
sounds or accidents may occur. Check the safety
devices routinely.
3.2 When Leaving Operator’s Seat
z Always keep the parking brake switch in the lock
position.
z Level the working equipment completely to the
ground and put the gear control lever and working
equipment control handle in the neutral position,
then stop the engine and turn off the starting switch.
Set the stop block on the front and rear wheels if
necessary.
z Make sure the loader is locked and put the key in a
safe place.
Operation & Maintenance Manual──LG936L Wheel Loader
14
3.3 Mounting and Dismounting
z Check the handrails and pedals, and if there is oil, lubricant or dirt clean them first to prevent
slippage. Repair the broken items and fasten the
loose nuts.
z Never jump on or off the machine. Never get on or
off a moving machine.
z When getting on or off the machine, face the machine and use the
handrails and pedals to ensure that you can support yourself. Keep at
least three-point contact (two hands/one foot or two feet/one hand)
with the handrails and pedals to ensure body stability.
z Never hold any control levers when getting on or off the machine.
z Never get into the operator cab from the ladder at the back of machine or get off from the wheel
at the side of operator cab.
z Never hold any tools or other items when climbing up and down the loader; lift the tools needed
to the operation flat roof by rope.
3.4 Fire Prevention
The following fluids are flammable and must be kept away from high heat and fire engine: lubricant
for loader engine, hydraulic oil for hydraulic system, hydraulic pressure shafting oil and gear oil for
transmission system, brake fluid and antifreeze fluid for heat elimina
tion
system.
Observe the following:
z Keep fire away from flammable fluids.
z Add refueling and lubricating oil in well-ventilated
areas. Stop the engine and no smoking while
refueling.
z Tighten all fuel and oil tank caps firmly.
z Put the above flammable liquids in containers with
relevant tags and put in a separate, proper place for
Operation & Maintenance Manual──LG936L Wheel Loader
15
storage. Do not allow unauthorized people to use.
z Electric welding and flame cutting is not allowed for the tubes containing flammable fluid. Clean
the tubes with nonflammable fluid before electric welding and flame cutting.
z Clean thoroughly the flammable materials such as sawdust, leaves and paper which collect in the
engine and brake clip, and clean the flammable oil, lubricating oil and other substances on the
machine.
z While operating, pay attention when the outlet of the muffler is close to flammable materials such
as withered grass and old papers.
z When parking the loader, carefully select the environment; especially select the places where
there are no flammable materials near the parts with a high temperature such as the muffler.
z Check whether there is the leakage of fuel, lubricating oil, or hydraulic oil. If so, repair or replace
the broken items. Clean the repaired items before
use.
z If there is explosive air generated near the storage
battery, be sure there is no flame or fire nearby.
Repair, maintain and use the storage battery as
referenced in users manual.
z Do not use flame or fire (match or lighter) to check
in a dark place.
z The fire extinguisher should be ready for use at all
times and the user must be knowledgeable about its use and function. Check and maintain it as
referenced in users manual.
z Never operate machine near flame or fire.
z Do not short circuit.
3.5 Precautions When Operating at High Temperature
z Just after turning off the engine, the coolant, engine oil and hydraulic oil are at high temperature
and still under high pressure. The attempt to remove the cap, drain the oil or water, or replace
filters may lead to serious burns. Always wait for the
temperature to go down, and follow the specified
procedures when performing these operations.
z Stop the engine, wait for the water to become cool,
and then loosen the cap slowly to relieve the inner
pressure before removing the cap of radiator.
