Mitsubishi L200. Instruction - page 1

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GROUP 00

GENERAL

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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GENERAL <ELECTRICAL> . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00E

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GROUP 00

GENERAL

CONTENTS

HOW TO USE THIS MANUAL. . . . . .

00-3

HOW TO USE TROUBLESHOOTING/
INSPECTION SERVICE POINTS. . . .

00-6

CONTENTS OF TROUBLESHOOTING . . .

00-6

DIAGNOSIS FUNCTION. . . . . . . . . . . . . . .

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HOW TO USE THE INSPECTION PROCEDURES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-9

CONNECTOR MEASUREMENT SERVICE POINTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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CONNECTOR INSPECTION SERVICE POINTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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INSPECTION SERVICE POINTS FOR A BLOWN
FUSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-14

HOW TO COPE WITH INTERMITTENT
MALFUNCTIONS . . . . . . . . . . . . . . . . . . . .

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HOW TO TREAT PAST TROUBLE . . . . . .

00-15

VEHICLE IDENTIFICATION . . . . . . .

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MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . .

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VEHICLE IDENTIFICATION NUMBER (CHASSIS
NUMBER) . . . . . . . . . . . . . . . . . . . . . . . . . .

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VEHICLE INFORMATION CODE PLATE. .

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VEHICLE IDENTIFICATION NUMBER (VIN) PLATE
<VEHICLES FOR RHD>. . . . . . . . . . . . . . .

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MANUFACTURER PLATE . . . . . . . . . . . . .

00-20

ENGINE MODEL STAMPING. . . . . . . . . . .

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GENERAL DATA AND SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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GENERAL DATA AND SPECIFICATIONS
<VEHICLES FOR EUROPE> . . . . . . . . . . .

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GENERAL DATA AND SPECIFICATIONS
<VEHICLES FOR RUSSIA (EASTERN EUROPE
COUNTRIES)> . . . . . . . . . . . . . . . . . . . . . .

00-32

GENERAL DATA AND SPECIFICATIONS
<VEHICLES FOR MOROCCO> . . . . . . . . .

00-35

PRECAUTIONS BEFORE SERVICE .

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SERVICING COMMON RAIL ENGINE . . . .

00-36

CAUTIONS FOR AIR CONDITIONER STARITING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SERVICING ELECTRICAL SYSTEM . . . . .

00-37

IN ORDER TO PREVENT VEHICLES FROM FIRE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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MULTI USE TESTER (M.U.T.-III) SUB ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-38

HOW TO PERFORM CHASSIS NUMBER (Chassis
No.) WRITING . . . . . . . . . . . . . . . . . . . . . . .

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PRE-INSPECTION CONDITION. . . . . . . . .

00-42

ENGINE OILS . . . . . . . . . . . . . . . . . . . . . . .

00-42

WHAT THE COMMON RAIL ENGINE LEARNS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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INJECTOR IDENTIFICATION CODE REGISTRATION
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .

00-43

SMALL INJECTION QUANTITY LEARNING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .

00-45

SUPPLY PUMP CORRECTION LEARNING
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . .

00-45

INITIALISATION PROCEDURE FOR LEARNING
VALUE IN DIESEL PARTICULATE FILTER (DPF)
SYSTEM <Euro5> . . . . . . . . . . . . . . . . . . . .

00-46

BATTERY CURRENT SENSOR CALIBRATION
<Euro5>. . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-46

HOW TO USE THE THROTTLE CONTROLLER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-47

APPLICATION OF ANTI-CORROSION AGENTS AND
UNDERCOATS . . . . . . . . . . . . . . . . . . . . . .

00-47

VEHICLE WASHING . . . . . . . . . . . . . . . . . .

00-48

PRECAUTIONS FOR INSTALLATION OF ON-
VEHICLE RADIO TRANSMISSION EQUIPMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-48

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-48

00-2

SRS SERVICE PRECAUTIONS . . . .

00-50

SUPPORT LOCATIONS FOR LIFTING AND
JACKING . . . . . . . . . . . . . . . . . . . . . .

00-54

HOW TO USE THIS MANUAL

GENERAL

00-3

HOW TO USE THIS MANUAL

M1001000103302

SCOPE OF MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Note, however,
that for engine and transmission-related component
parts, this manual covers only on-vehicle inspec-
tions, adjustments, and the removal and installation
procedures for major components. For detailed infor-
mation concerning the inspection, checking, adjust-
ment, disassembly and reassembly of the engine,
transmission and major components after they have
been removed from the vehicle, please refer to sepa-
rate manuals covering the engine and the transmis-
sion.
ON-VEHICLE SERVICE
"On-vehicle Service" is procedures for performing
inspections and adjustments of particularly important
locations with regard to the construction and for
maintenance and servicing, but other inspection (for
looseness, play, cracking, damage, etc.) must also
be performed.

INSPECTION
Under this title are presented inspection and check-
ing procedures to be performed by using special
tools and measuring instruments and by feeling, but,
for actual maintenance and servicing procedures,
visual inspections should always be performed as
well.

DEFINITION OF TERMS

STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.

LIMIT
Shows the standard for judging the quality of a part
or assembly on inspection and means the maximum
or minimum value within which the part or assembly
must be kept functionally or in strength. It is a value
established outside the range of standard value.

REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).

DANGER, WARNING, AND CAUTION
DANGER, WARNING, and CAUTION call special
attention to a necessary action or to an action that
must be avoided. The differences among DANGER,
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe

bodily harm or even death.

• If a WARNING is not followed, the result could be

bodily injury.

• If a CAUTION is not followed, the result could be

damage to the vehicle, vehicle components or
service equipment.

INDICATION OF TIGHTENING TORQUE

Tightening torques (units: N

⋅m) are set to take into

account the central value and the allowable toler-
ance. The central value is the target value, and the
allowable tolerance provides the checking range for
tightening torques. If bolts and nuts are not provided
with tightening torques.

MODEL INDICATIONS

The following abbreviations are used in this manual
for identification of model types.
2500:Indicates an engine with the 2,477mL <4D56>

diesel engine.

2WD:Indicates the 2-wheel drive vehicles.
4WD:Indicates the 4-wheel drive vehicles.
A/C:Indicates the air conditioner.
A/T:Indicates the automatic transmission.
DOHC: Indicates an engine with the double over-

head camshaft.

M/T:Indicates the manual transmission.

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