Lexus RX300 (MCU15). Instruction - page 1
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PP-1
PP
PLASTIC BODY PARTS
Page
HANDLING PRECAUTIONS
PP-2
. . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION OF PLASTIC BODY PARTS
PP-4
. . . . . . . . . . . . . . . . .
PLASTIC BODY PARTS –
Handling Precautions
PP-2
HANDLING PRECAUTIONS
1.
The repair procedure for plastic body parts must conform with the type of plastic material.
2.
Plastic body parts are identified by the codes in the following chart.
3.
When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding,
painting etc.), consideration must given to the property of the plastic.
Code
Material
name
Heat*
resistant
temperature
limit
_C (_F)
Resistance to
alcohol or gasoline
Notes
AAS
Acrylonitrile
Acrylic Styrene
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic or aromatic
solvents.
ABS
Acrylonitrile
Butadiene Styrene
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic or aromatic
solvents.
AES
Acrylonitrile
Ethylene Styrene
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic or aromatic
solvents.
ASA
Acrylonitrile
Styrene
Acrylate
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic or aromatic
solvents.
CAB
Cellulose
Acetate
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic or aromatic
solvents.
EPDM
Ethylene
Propylene
100
(212)
Alcohol is harmless.
Gasoline is harmless if applied
only for short time in small
amounts.
Most solvents are
harmless but avoid
dipping in gasoline,
solvents, etc.
FRP
Fiber
Reinforced
Plastics
180
(356)
Alcohol and gasoline are
harmless.
Avoid alkali.
EVA
Ethylene
Acetate
70
(158)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid gasoline and
organic oraromatic
solvents.
PA
Polyamide
(Nylon)
80
(176)
Alcohol and gasoline are
harmless.
Avoid battery acid.
PBT
Polybutylene
Terephthalate
160
(320)
Alcohol and gasoline are
harmless.
Most solvents are
harmless.
PC
Polycarbonate
120
(248)
Alcohol is harmless.
Avoid gasoline, brake
fluid, wax, wax removers
and organic solvents.
Avoid alkali.
*Temperatures higher than those listed here may result in material deformation during repair.
PLASTIC BODY PARTS –
Handling Precautions
PP-3
Code
Material
name
Heat*
resistant
temperature
limit
_C (_F)
Resistance to
alcohol or gasoline
Notes
PE
Polyethylene
80
(176)
Alcohol and gasoline are harmless.
Most solvents are
harmless.
PET
Polyethylene
Terephthalate
75
(167)
Alcohol and gasoline are
harmless.
Avoid dipping in water.
PMMA
Polymethyl
Methacrylate
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts.
Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
POM
Polyoxymethylene
(Polyacetal)
100
(212)
Alcohol and gasoline are
harmless.
Most solvents are
harmless.
PP
Polypropylene
80
(176)
Alcohol and gasoline are
harmless.
Most solvents are
harmless.
PPO
Modified
Polyphenylene
Oxide
100
(212)
Alcohol is harmless.
Gasoline is harmless
if applied only for
quick wiping to remove
grease.
PS
Polystyrene
60
(140)
Alcohol and gasoline are
harmless if applied only for
short time in small amounts.
Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
PUR
Polyurethane
80
(176)
Alcohol is harmless if applied
only for very short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
PVC
Polyvinylchloride
(Vinyl)
80
(176)
Alcohol and gasoline are harmless
if applied only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
SAN
Styrene
Acrylonitrile
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid dipping or
immersing in alcohol,
gasoline, solvents etc.
TPO
Thermoplastic
Olefine
80
(176)
Alcohol is harmless.
Gasoline is harmless if applied
only for short time in small
amounts.
Most solvents are
harmless but avoid
dipping in gasoline,
solvents, etc.
TPU
Thermoplastic
Polyurethane
80
(176)
Alcohol is harmless if applied
only for short time in small
amounts (e.g., quick wiping to
remove grease).
Avoid dipping or
immersing in alcohol,
gasoline, solvents, etc.
TSOP
TOYOTA
Super
Olefine Polymer
80
(176)
Alcohol and gasoline are
harmless.
Most solvents are
harmless.
UP
Unsaturated
Polyester
110
(233)
Alcohol and gasoline are
harmless.
Avoid alkali.
*Temperatures higher than those listed here may result in material deformation during repair.
PLASTIC BODY PARTS
– Location of Plastic Body Parts
PP-4
LOCATION OF PLASTIC BODY PARTS
Parts Name
Code
Radiator Grille
ABS
Radiator Lower Grille
ABS
Headlight
PC / PP
Front Bumper Cover
TSOP
Side Turn Signal Light
PMMA / ABS
Front Fender Outside Moulding
TSOP
Front Fender Mudguard
PP / EPDM
Door Outside Handle (Front, Rear)
PC / PBT
Door Outside Moulding (Front, Rear)
TSOP
Quarter Panel Outside Moulding
TSOP
Quarter Panel Rear Mudguard
PP / EPDM
Rear Bumper Cover
TSOP
Rear Combination Light
PMMA / PP
Rear Light
PMMA / PP
Back Door Outside Handle
ABS
Rear Spoiler
ABS
Roof Drip Side Finish Moulding (Front, Rear)
PC / ASA
HINT:
D
Resin material differs with model.
/ Made up of 2 or more kinds of materials.
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