Defender (1993+). Instruction - page 85

BRAKING

SYSTEM

FAULT

CAUSE

FADE

Incorrect linings Badly lined shoes Distorted
shoes. Overloaded vehicle Excessive

braking Old hydraulic fluid

Air in system. Badly

lined

shoes.

Shoes

distorted or incorrectly set. Faulty drums.
Weak master cylinder mounting.

SPONGY

PEDAL

A

Disc Brakes

REMEDY

Replace the shoes, decrease vehicle load or
renew hydraulic fluid as necessary

Check for air

in

the

system using

a

Hose

Clamp and bleed

if

necessary Check the

master cylinder mounting, lined shoes and
drums and replace as necessary. Renew the
hydraulic fluid

if

applicable.

Check the disc run out does not exceed

A

CHASSIS AND

BODY

CHASSIS ALIGNMENT AND SQUARENESS

3. Hold a plumb line against each of the

measuring points in turn and mark the

floor

Frame alignment

directly beneath the plumb-bob

4 Move the vehicle and measure diagonally

With the vehicle assembled a check for chassis

between the marks made on the floor, if the

squareness can be made as follows:

chassis is square the diagonals between the
related measuring points should agree within

1

Place the vehicle on a level floor.

9,50

mm

2. Mark measuring points at approximately the

5.

Chassis frame dimensional checks can be

locations shown in Fig.

1

ensuring that the

made, with the vehicle upper structure

marks are exactly opposite

on

each side of

removed, referring to the applicable illustration

the chassis frame.

and associated key.

REVISED: OCT

1993

CHASSIS

AND BODY

DEFENDER

110

2

REVISED:

OCT

1993

CHASSIS

AND BODY

DEFENDER 110

CHASSIS ALIGNMENT DIMENSIONS

A

- Front Datum

B

- Chassis Datum

C

- Front axle centre line

D - Rear axle centre line

1. 4148 - 4143 mm

22.

594,2 - 593,4 mm

2. 4009,5 - 4005 mm

23.

594,2 - 593,4 mm

3. 978,7 - 981,2 mm

24.

283 - 282,2 mm

4. 22 - 20 mm

25.

283 - 282,2 mm

5. 252 - 250 mm

26.

1970 - 1968 mm

6. 239 - 236,5 mm

27

642,9 - 639,5 mm

7 3023,3 - 3022,3 mm

28.

590,5 mm

8. 3030,7 - 3028,7 mm

29.

295,25 mm

9. 155

- 153mm

30.

299,5 - 295,5 mm

10. 871,2 - 869,2 mm

31.

103 - 100 mm

11. 2794 mm - wheelbase

32.

1177,5 - - 1175,5 mm

12. 488 - 433 mm

33.

1692,5 - 1689,5 mm

13. 488 - 433 mm

34.

2610 - 2606 mm

14. 82 - 79,5 mm

35.

2040,5 - 2037,5 mm

15. 750,9 mm

36.

1912,5 - 1909,5 mm

16. 750.9 mm

37.

1359 - 1357 mm

17. 439,5 - 436,5 mm

38.

1573 - 1571 mm

18. 439,5 - 436,5 mm

39.

270 - 268 mm

19. 299,5 - 295,5 mm

40.

665,5 - 633,5 mm

20. 500 - 495 mm

41.

4 4 0 -4 3 8 m m

21. 500 - 495 mm

42.

32,25 - 31,25 mm

REVISED: OCT

1993

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