Defender (1993+). Instruction - page 85
BRAKING
SYSTEM
FAULT
CAUSE
FADE
Incorrect linings Badly lined shoes Distorted
shoes. Overloaded vehicle Excessive
braking Old hydraulic fluid
Air in system. Badly
lined
shoes.
Shoes
distorted or incorrectly set. Faulty drums.
Weak master cylinder mounting.
SPONGY
PEDAL
A
Disc Brakes
REMEDY
Replace the shoes, decrease vehicle load or
renew hydraulic fluid as necessary
Check for air
in
the
system using
a
Hose
Clamp and bleed
if
necessary Check the
master cylinder mounting, lined shoes and
drums and replace as necessary. Renew the
hydraulic fluid
if
applicable.
Check the disc run out does not exceed
A
CHASSIS AND
BODY
CHASSIS ALIGNMENT AND SQUARENESS
3. Hold a plumb line against each of the
measuring points in turn and mark the
floor
Frame alignment
directly beneath the plumb-bob
4 Move the vehicle and measure diagonally
With the vehicle assembled a check for chassis
between the marks made on the floor, if the
squareness can be made as follows:
chassis is square the diagonals between the
related measuring points should agree within
1
Place the vehicle on a level floor.
9,50
mm
2. Mark measuring points at approximately the
5.
Chassis frame dimensional checks can be
locations shown in Fig.
1
ensuring that the
made, with the vehicle upper structure
marks are exactly opposite
on
each side of
removed, referring to the applicable illustration
the chassis frame.
and associated key.
REVISED: OCT
1993
CHASSIS
AND BODY
DEFENDER
110
2
REVISED:
OCT
1993
CHASSIS
AND BODY
DEFENDER 110
CHASSIS ALIGNMENT DIMENSIONS
A
- Front Datum
- Chassis Datum
C
- Front axle centre line
D - Rear axle centre line
1. 4148 - 4143 mm
22.
594,2 - 593,4 mm
2. 4009,5 - 4005 mm
23.
594,2 - 593,4 mm
3. 978,7 - 981,2 mm
24.
283 - 282,2 mm
4. 22 - 20 mm
25.
283 - 282,2 mm
5. 252 - 250 mm
26.
1970 - 1968 mm
6. 239 - 236,5 mm
27
642,9 - 639,5 mm
7 3023,3 - 3022,3 mm
28.
590,5 mm
8. 3030,7 - 3028,7 mm
29.
295,25 mm
9. 155
- 153mm
30.
299,5 - 295,5 mm
10. 871,2 - 869,2 mm
31.
103 - 100 mm
11. 2794 mm - wheelbase
32.
1177,5 - - 1175,5 mm
12. 488 - 433 mm
33.
1692,5 - 1689,5 mm
13. 488 - 433 mm
34.
2610 - 2606 mm
14. 82 - 79,5 mm
35.
2040,5 - 2037,5 mm
15. 750,9 mm
36.
1912,5 - 1909,5 mm
16. 750.9 mm
37.
1359 - 1357 mm
17. 439,5 - 436,5 mm
38.
1573 - 1571 mm
18. 439,5 - 436,5 mm
39.
270 - 268 mm
19. 299,5 - 295,5 mm
40.
665,5 - 633,5 mm
20. 500 - 495 mm
41.
4 4 0 -4 3 8 m m
21. 500 - 495 mm
42.
32,25 - 31,25 mm
REVISED: OCT
1993