Defender 90 / 110 / 130. Instruction - page 9

ENGINE TUNING DATA

HEATER

PLUGS

ype

..........................................................

DISTRIBUTOR

PUMP

Makehype.

.........................................................

Direction

of

rotation..

...........................................

Maximum speed setting (sealed)

2.25

engine

..............

Maximum speed setting (sealed)

2.50 engine

..............

Back leakage rate

150

-

100

Atm:

New nozzle

......................................................

Original nozzle..

...............................................

Probe type, Champion

CH

63

12 volt

CAV

DPA-2.25 DPS-2.50

type with mechanical governor

and auto advance and solenoid electrical shut-off
Clockwise, viewed from drive end

4200

engine

4400

8

7 seconds

5

seconds

8

.

TORQUE WRENCH SETTINGS

ENGINE

.

2.25

litre

Petrol and Diesel

7

.

10

7

.

10

22

.

28

22

.

28

40

.

50

30

.

38

37

.

41

22

.

28

130

.

143

20

.

28

22

.

28

22

.

28

22

.

28

7

.

10

20

.

28

20

.

27

22

.

28

40

.

50

30

.

40

13

.

19

7

.

10

260

.

280

14

.

18

14

.

19

22

.

28

7

.

10

27

.

40

22

.

28

8

.

11

22

.

28

22

.

28

7

.

10

7

.

115

.

130

91

.

113

22

.

28

22

.

28

10

.

17

80

.

95

40

.

22

.

28

130

.

136

130

.

136

20

.

25

40

.

50

22

.

28

30

.

40

30

.

40

22

.

28

22

.

28

.

20

22

.

28

22

.

28

Bearing in water pump casing

.................................

Breather filter to top cover

.....................................

By-pass housing to thermostat housing

......................

Carburetter to inlet manifold

..................................

Chainwheel pulley to camshaft

................................

Clutch cover plate to flywheel

.................................

Connecting rod t o cap

...........................................

Fan assembly to water pump hub

.............................

Fly wheel to crankshaft

.........................................

Fuel pump to side cover

.........................................

Heat shield bracket to manifold

...............................

Heat shield to bracket

...........................................

Oil strainer to mounting bracket

..............................

P

.

clip to lifting bracket

.........................................

Plug to immersion heater tapping

............................

.

Oil

pump cover to pump body

20

.

28

Rocker shaft to pedestal

........................................

Solenoid heat shield to manifold heat shield

...............

Starter motor to housing

........................................

Sump plug to sump

...............................................

Distributor clamp

................................................

Distributor to adaptor

...........................................

Pulley to crankshaft

..............................................

Water temperature to cylinder head adaptor

..............

Spark plug

..........................................................

cylinder head

...................................................

Cover thermostat housing t o cylinder head

................

Rocker pedestal to cylinder head

.............................

Top cover to cylinder head

.....................................

Alternator adjusting link to cylinder block

.................

Alternator mounting bracket to cylinder block

............

Camshaft thrust plate to cylinder block

.....................

Chain damper to cylinder block

...............................

Cylinder head (Diesel) to cylinder block

....................

Cylinder head (Petrol) to cylinder block

....................

DPA injector pump (Diesel) to cylinder block

............

Distributor housing (Petrol) to cylinder block

.............

.................................

Adaptor for water temperature transmitter to

Lifting bracket to cylinder head

...............................

Drive

to

cylinder block

............................

Engine mounting foot to cylinder block

.....................

Flywheel housing to cylinder block

...........................

Front cover to cylinder block

..................................

Main bearing cap (Diesel) to cylinder block

...............

Oil feed pipe to cylinder block

................................

Main bearing cap (Petrol)

to

cylinder block

................

Oil filter t o cylinder block

......................................

Oil pump to cylinder block

.....................................

oil gallery front to cylinder block

.......................

Plug oil gallery rear to cylinder block

........................

Side cover to cylinder block

....................................

Side cover

FP

mounting t o cylinder block

..................

Sump to cylinder block (bolts and nuts)

.....................

Water pump to cylinder block

.................................

Dipstick tube assembly to cylinder block

...................

ft

5

.

7.3

5

.

7.3

16

.

20.6

16

.

20.6

30

.

36.8

22

.

28

27

.

30

16

.

20.6

96

.

105

14.7

.

20.6

16

.

20.6

16

.

20.6

16

.

20.6

5

.

7.3

14.7

.

20.6

14.7

.

20.6

14.7

.

20

16

.

20.6

30

.

36.8

22

.

29.5

9.5

.

14

5

.

7.3

192

.

206

10.3

.

13.2

10.3

.

14

16

.

20.6

5

.

7.3

20

.

29.5

16

.

20.6

6 - 8

16

.

20.6

16

.

20.6

5

.

7.3

5

.

7.3

84.8

.

95.8

67

.

83

16

.

20.6

16

.

20.6

7.4

.

12.5

59

.

70

30

.

36.8

16

.

20.6

96

.

100

96

.

100

14.7

.

18.4

30

.

36.8

16

.

20.6

22

.

30

22

.

30

16

.

20.6

16

.

20.6

11

.

14.7

16

.

20.6

16

.

20.6

1

ENGINE

.

2.5 litre Diesel

DPS pump studs to front cover

................................

DPS pump to front cover

.......................................

DPS

pump to support bracket

.................................

Distributor pipe banjo bolts

...................................

Pulley to

DPS pump

.............................................

Tensioner assembly

..............................................

Vacuum pump

....................................................

Throttle bracket to

DPS

pump

................................

Oil squirt to cylinder block

.....................................

Throttle linkage to DPS pump

................................

Front cover to cylinder block

..................................

Front cover plate to cylinder block

...........................

Cover plate to front cover plate

...............................

Cowl mounting bracket to front cover

.......................

TO

R

QUE

W

RE

N

C

H

.

Timing pointer to front cover
Drain plate to front cover

....

ENGINE

.

Petrol engine

Alternator mounting bracket

.

Air intake adaptor to carbs

...

.................................
.................................

o cylinder head

............

Alternator to mounting bracket

...............................

Alternator to adjusting link

....................................

Chainwheel to camshaft

........................................

Connecting rod bolt

..............................................

Clutch attachment to flywheel

.................................

Cylinder head:

Outer row

.......................................................

Centre row

......................................................

Inner row

........................................................

Distributor clamp bolt

...........................................

Exhaust manifold to cylinder heads

..........................

Fan attachment

...................................................

Flywheel to crankshaft

..........................................

Inlet manifold to cylinder heads

..............................

Lifting eye to cylinder heads.,

.................................

Main bearing cap bolts

..........................................

Main bearing cap rear bolts

....................................

Manifold gasket clamp bolt

....................................

pump cover to timing cover

...............................

Oil plug

.............................................................

Oil relief valve cap

...............................................

Oil sump drain plug

..............................................

Oil sump to cylinder block

.....................................

Oil sump rear to cylinder block

...............................

Rocker cover to cylinder head

.................................

Rocker shaft bracket to cylinder head

.......................

Spark plug

..........................................................

Starter motor attachment

.......................................

Damper to crankshaft

...........................................

Timing cover to cylinder block

................................

Tempatrol unit to water pump

................................

Water pump pulley to water pump hub

.....................

................

CLUTCH

.

Petrol engine

Clutch cover bolts

................................................

Slave cylinder bolts

..............................................

6 - 1 0
22

.

28

22

.

28

42

.

48

14

.

20

22

.

28

22

.

28

14

.

20

5 - 7
5 - 7

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

7 - 10

24
34
24

24
54

.

61

47

.

54

24

.

30

54

.

61

88

.

95

88

.

95

19

.

22

19

.

22

11,

5

74

.

81

47

.

54

24
68

.

75

88

.

95

13,

5

.

20

11

.

14

25

.

30

40
40, 6

.

47

8 - 1 1

17, 6

.

20.

3

7
34

.

40

13,

8

.

16. 2

40, 6

.

47,

4

257

.

285

24

.

30

36

.

40

23
24

.

27.

5

27.

5

lbf ft
4.5

.

7.3

16

.

20.6

16

.

20.6

31

.

35.4

10.3

.

15

16

.

20.6

16

.

20.6

10.3

.

15

4 - 5
4 - 5

16

.

20.6

16

.

20.6

16

.

20.6

16

.

20.6

16

.

20.6

5

.

7.3

17

25

17
17

40

.

45

35

.

40

18

.

22

40

.

45

65

.

70

65

.

70

1 4 - 16
14- 16

9

55

.

60

35

.

40

17

50

.

55

65

.

70

10

.

15

18

.

22

30

30

.

35

5 - 8

13

.

15

5

25

.

30

1 0 - 12

30

.

35

190

.

210

18

.

22

27

.

30

17
18

.

22

lbf ft
20
20

....

2

TORQUE

WRENCH SETTINGS

CLUTCH

-

4-cylinder Petrol and Diesel engine

..

..

Clutch cover bolts

................................................

30

.

38

MAIN GEARBOX (FIVE-SPEED)

LT 77

.

4-cylinder Petrol and Diesel engine
Oil pump body to extension case

.............................

Clip to clutch release lever

.....................................

Attachment plate to

..................................

Attachment plate to remote housing

.........................

Extension case to gearcase

.....................................

Pivot plate

..........................................................

Remote selector housing to extension case

.................

Gear lever housing to remote housing

.......................

Guide clutch release sleeve

....................................

Slave cylinder to clutch housing

...............................

Front cover to gearcase

.........................................

5th support bracket

..............................................

Plunger housing to remote housing

..........................

Blanking plug extension case

..................................

Gear lever retainer

...............................................

Yoke to selector shaft

...........................................

Fixing gear lever assembly nut

................................

Reverse pin

to centre plate nut

................................

Clutch housing to gearbox bolt.

...............................

Plug

-

detent spring

............................................

Oil filter plug

......................................................

Plug oil filler

-

remote housing

..............................

Breather

............................................................

Oil level plug

......................................................

Blanking plug

-

reverse switch hole

........................

Fifth gear

nut

...........................................

.

.

.

.

Oil drain plug

.......................................................

MAIN GEARBOX (FIVE-SPEED)

LT85

.

engine

Stop

.

4th speed adjustment

..................................

Clip to clutch

lever

.....................................

Spring housing to top cover

....................................

. .

..

Plate

.

lower (retained with Loctite 270)

..................

Slave cylinder t o clutch housing

.

...............................

5th fork bracket

...................................................

Front cover to bearing plate

...................................

Plate

-

Lower (upper fixings)

................................

Selector fork to shaft and reverse beam to shaft

...........

Top cover to gearbox

............................................

selector fork to shaft

...................................

Extension case to gearbox

......................................

Extension case to gearbox

......................................

Extension case t o gearbox

......................................

Extension case t o gearbox

......................................

Clutch

.......................

Reverse lever pivot

..............................................

Gross

casing

......................................

Oil

case

................................................

Filter plug

..........................................................

Reverse light switch hole-blanking plug

.....................

Switch reverse light (optional)

................................

............................................................

cover

....................................................

...

Drain plug

..........................................................

..

7

.

10
10

7

.

10

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

10
10

22

.

28

40

.

47

47

.

54

65

.

80

22

.

28

25

.

35

25

.

35

25

.

35

11

25

.

35

20

.

27

204

.

231

10
10
10

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

22

.

28

30

.

40

47

.

54

47

.

54

47

.

54

47

.

54

65

.

80

204

.

231

65

.

80

13,

.

25

.

35

25

.

35

65

.

80

25

.

35

.

20

13, 5

.

20

ft

22

.

28

5 - 7
5 - 7
5 - 7
5 - 7

16

16
16
16

16
16

16
16
16

5 - 7
5 - 7

16

30
35

48

16
19

19

5 - 8
19

15

130

5 - 7
5 - 7
5 - 7

21

16
16
16

.

21

16

.

21

16

.

21

16

.

21

22

.

30

35

.

40

35

.

40

35

.

40

35

.

40

48

.

59

150

48

.

59

.

15

19

.

26

19

.

26

48

.

59

19

.

26

15
15

3

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