Defender 300Tdi (1996+). Instruction - page 82

76

CHASSIS AND BODY

12

REPAIR

EXTERIOR HANDLE - FRONT DOOR

Service repair no - 76.58.01

Remove

1. Remove door trim casing

See Door trim

casing .

2. Remove mounting panel

See Mounting panel

- front door and support glass with timber.

3. Disconnect operating rod from handle

mechanism.

4. Disconnect rod from locking barrel lever.

5. Remove 2 screws and withdraw handle

assembly.

Refit

6. Fit handle to door ensuring that two bezels are in

position - flat faces towards door, and secure
with 2 screws.

7. Connect rod to handle operating lever and

secure with spring clip.

8. Connect rod to locking barrel lever and retain

with spring clip.

9. Fit mounting panel

See Mounting panel - front

door .

CHASSIS AND BODY

13

REPAIR

LATCH ASSEMBLY - FRONT DOOR

Service repair no - 76.37.12

Remove

1. Remove mounting panel

See Mounting panel

and support glass with timber.

2. Disconnect control rod from handle operating

lever.

3. Disconnect control rod from locking lever on

handle.

4. Disconnect locking button control rod from latch

mechanism.

5. Remove 2 screws and remove handle assembly

from door.

6. Remove 2 self-tapping screws retaining lower

end of window glass runner.

7. Remove 3 screws securing latch assembly to

door.

8. Whilst taking care not to damage runner, ease

runner away from latch and manoeuvre latch
assembly from door.

Refit

9. Carefully ease window runner away, sufficiently

to enable latch to be located into position.

10. Secure latch to door with 3 screws.
11. Secure window runner with 2 screws ensuring

that packing strip is in position and that screw
heads are below bottom of runner to prevent
damage to glass.

12. Fit handle with 2 screws, ensuring that bezels

are in position.

13. Connect control rod to handle operating lever

and secure with spring clip.

14. Connect control rod to locking lever and retain

with spring clip.

15. Connect locking button control rod to latch lever

and secure with spring clip.

16. Fit mounting panel

See Mounting panel .

76

CHASSIS AND BODY

14

REPAIR

DOOR GLASS - FRONT DOOR

Service repair no - 76.31.01

Remove

1. Remove mounting panel

See Mounting panel

- front door .

2. Remove window regulator.
3. Push glass up to top of its travel and support

with a suitable length of timber.

4. Remove 2 self tapping screws securing window

glass runner on latch side of door and single
screw from hinge side.

5. Taking care not to damage paint, prise exterior

waist weather strip from door.

6. Remove timber support and lower glass to

bottom of door.

7. Ease runner from glass at hinge side of door, lift

glass over bottom edge of door and withdraw.

CHASSIS AND BODY

15

REPAIR

Refit

8. Insert glass into runners at an angle as

illustrated.

9. Whilst lifting glass, position it squarely in

runners, raise to top of travel and insert timber
support.

10. Secure hinge side runner with single screw

ensuring that packing strip is in position.

11. Locate packing strip and secure opposite runner

with 2 screws. Ensure that all 3 screw heads are
well below bottom of runners to prevent damage
to glass.

12. Locate regulator in window lift channels.
13. Fit mounting panel

See Mounting panel - front

door .

LOCKING BARREL - FRONT DOOR

Service repair no - 76.37.39

Remove

1. Remove door trim casing

See Door trim

casing and plastic sheet.

2. Remove mounting panel

See Mounting panel

- front panel .

3. Raise and support glass to gain access to latch

mechanism.

4. Release spring clip and disconnect rod from lock

operating lever.

5. Remove single screw and withdraw lock lever

assembly.

6. Withdraw lock barrel from exterior door handle

complete with locking sleeve.

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