Kia Carnival (2009+). Instruction - page 1
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2.9L Diesel Supplement
Engine Mechanical System
General Information
Engine Mechanical System
2009 > D 2.9 VGT >
SPECIFICATIONS
Description
Specifications(J3 - ENG)
Limit
General
Type
In-line, DOHC
Number of cylinders
4
Bore
101.5~101.526mm (3.9961~3.9971in)
Stroke
98mm (8.8583in)
Total displacement
2,902 cc (177.08 cu.in)
Compression ratio
18.4 : 1
Firing order
1-3-4-2
Valve timing
Intake valve
Opens (ATDC)
26°
Closes (ABDC)
50°
Exhaust valve
Opens (BBDC)
72°
Closes (ATDC)
32°
Cylinder head
Flatness of gasket surface
Less than 0.05mm (0.0020in)
Flatness of manifold
mounting surface
Intake
Less than 0.15mm (0.0059in)
Exhaust
Less than 0.15mm (0.0059in)
Camshaft
Cam height
Intake
39.397 ~ 39.597mm (1.5511 ~ 1.5589in)
Exhaust
39.4932 ~ 39.6932mm (1.5548 ~ 1.5627in)
Journal outer Diameter (Intake, Exhaust)
27.941 ~ 27.960mm (1.1000 ~ 1.1008in)
Bearing oil clearance
0.040 ~ 0.080mm (0.0016 ~ 0.0031in)
End play
0.08 ~ 0.17mm (0.0031 ~ 0.0067in)
Valve
Valve length
Intake
126.24mm (4.9701in)
Exhaust
126.24mm (4.9701in)
Stem outer diameter
Intake
6.965 ~ 6.980mm (0.2742 ~ 0.2748in)
Exhaust
6.945 ~ 6.960mm (0.2734 ~ 0.2740in)
Face angle
45°
Thickness of valve
head (margin)
Intake
1.7mm (0.0669in)
Exhaust
1.6mm (0.0630in)
Valve stem to valve
guide clearance
Intake
0.030 ~ 0.065mm (0.0012 ~ 0.0026in)
Exhaust
0.050 ~ 0.085mm ( 0.0020~ 0.0033in)
Valve guide
Length
Intake
52.5mm (2.0669in)
Exhaust
52.5mm (2.0669in)
Valve seat
Width of seat contact
Intake
1.4 ~ 2.0mm (0.0551 ~ 0.0787in)
Exhaust
0.9 ~ 1.5mm (0.0354 ~0.0591 in)
Seat angle
45°
Valve spring
Free length
52.477mm (2.0660in)
Load(Intake)
Installed
23.45±1.87kg/40.0mm(51.7±4.1lb/1.5748 in)
Valve opened
39.15±3.13kg/31.65mm(86.3±6.9 lb/1.2461 in)
Load(Exhaust)
Installed
23.45±1.87kg/40.0mm(51.7±4.1lb/1.5748 in)
Valve opened
39.43±3.15kg/31.50mm(86.9±6.9 lb/1.2402 in)
Out of squareness
Less than 2°
3°
Rocker arm and rocker arm shaft
Rocker arm inner diameter
20.000 ~ 20.027mm (0.7874 ~ 0.7885in)
Rocker arm shaft outer diameter
19.959 ~ 19.980mm (0.7858 ~ 0.7866in)
Cylinder block
Cylinder bore
101.500 ~ 101.526mm (3.9961 ~3.9971 in)
Liner inner diameter
97.100 ~ 97.126mm (3.8228~ 3.8239in)
Liner outer diameter
101.480 ~ 101.526mm ( 3.9953~ 3.9971in)
Flatness of gasket surface
Less than 0.05mm (0.0020in)
Piston
Piston outer diameter
97.015 ~ 97.030mm ( 3.8195~ 3.8201in)
Piston to cylinder clearance
0.070 ~ 0.098mm (0.0028 ~ 0.0039in)
Ring groove width
No. 1 ring groove
2.397 ~ 2.417mm ( 0.0944~0.0952 in)
No. 2 ring groove
2.05 ~ 2.07mm ( 0.0807~ 0.0815in)
Oil ring groove
3.02 ~ 3.04mm (0.1189 ~ 0.1197in)
Piston ring
Side clearance
No. 2 ring
0.06 ~ 0.10mm (0.0024~0.0039 in)
Oil ring
0.03 ~ 0.07mm (0.0012~0.0028 in)
End gap
No. 1 ring
0.25 ~ 0.40mm (0.0098~ 0.0157in)
No. 2 ring
0.40 ~ 0.55mm (0.0157~0.0217in)
Oil ring
0.20 ~ 0.40mm (0.0079 ~ 0.0157in)
Piston pin
Piston pin outer diameter
31.994 ~ 32.000mm (1.2596 ~ 1.2598 in)
Piston pin hole inner diameter
32.015 ~ 32.025mm (1.2604 ~ 1.2608 in)
Piston pin hole clearance
0.015 ~ 0.031mm (0.0006 ~ 0.0012 in)
Connecting rod small end inner diameter
32.012 ~ 32.033mm (1.2603 ~ 1.2611 in)
Connecting rod small end hole clearance
0.012 ~ -0.039mm (0.0005 ~ 0.0015 in)
Connecting rod
Connecting rod big end inner diameter
60.833 ~ 60.846mm (2.3950 ~ 2.3955 in)
Connecting rod bearing oil clearance
0.043 ~ 0.077mm (0.0017 ~ 0.0030 in)
End play
0.239~0.39 (0.0094 ~ 0.0154 in)
Crankshaft
Main journal outer
diameter
NO 1, 2, 4, 5
69.995 ~ 70.015mm (2.7557 ~2.7565 in)
NO 3
69.973~69.993mm (2.7548 ~2.7556 in)
Pin journal outer diameter
57.106~57.124mm (2.2483~2.2490 in)
Main bearing oil
clearance
NO 1, 2, 4, 5
0.045 ~ 0.079mm (0.0018 ~0.0031 in)
NO 3
0.067~0.101 mm (0.0026 ~0.0040 in)
End play
0.14 ~ 0.39mm (0.0055 ~0.0154 in)
Flywheel
Runout
0.10mm (0.0039in)
0.13mm (0.0051in)
Oil pump
Relief valve opening pressure
588.40±49.0kpa(6.0±0.5kg/cm!,85.34±7.1psi)
Discharge volume
75L/min(79.25 US qt/min, 65.99 lmp qt/min)
(engine3,800rpm)
Engine oil
Oil quantity (Total)
8.0 L (8.45 US qt, 7.03 lmp qt)
Oil quantity (Oil pan)
6.0 L (6.34 US qt, 5.27 lmp qt)
Oil quantity (Drain and refill including oil filter) 6.6 L (6.97 US qt, 5.08 lmp qt)
Oil quality
ABOVE API CH-4 or ABOVE ACEA B4
Oil pressure (Idle)
78.45 kpa (0.8 kg/cm!, 11.38 psi)
Cooling system
Cooling method
Forced circulation with cooling fan
Thermostat
Type
Wax pellet type
Opening temperature
88±1.5 °C (190.4 ±34.7 °F)
Pull opening
temperature
100 °C (212.0 °F)
Radiator cap
Main valve opening
pressure
93.16 ~ 122.58kpa(0.95 ~ 1.25kg/cm!, 13.51
~ 17.78psi)
Water temperature sensor
Type
Thermister type
Resistance
20°C (68°F)
2.27~2.64 k"
80°C (176°F)
0.31~0.33 k"
TIGHTENING TORQUE
Item
Quan-
tity
Tightening torque
N.m
kgf.m
lb-ft
Cylinder block
Engine support bracket bolts
8
36.3 ~ 53.9
3.7 ~ 5.5
26.8 ~ 39.8
Engine mounting
Engine mounting insulator and engine mounting
bracket fixing nuts
4
36.3 ~ 53.9
3.7 ~ 5.5
26.8 ~ 39.8
Engine support bracket and engine mounting
insulator fixing nuts
2
36.3 ~ 53.9
3.7 ~ 5.5
26.8 ~ 39.8
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