Engine Iveco C10/C13/C78/Cursor 13/Cursor 78. Instruction - page 90

Figure 71

Fit the intake manifold (1) and tighten the fixing screws (2) to the
prescribed torque.

Figure 72

Figure 73

Figure 74

99264

Tightening the fixing screws to the prescribed torque, mount:

-

the starter motor (1);

-

the control unit (2) and its support;

-

the oil dipstick (3) in the crankcase.

Check the state of the flexible elements of the
control unit support and change them if they have
deteriorated.

99263

Fit heat exchanger (2) with its respective gasket, then tighten
fastening screws (1) to the torque specified and according to
the sequence indicated in Figure 74.

Fit the oil filters (1) on the relevant supports as follows:

-

oil the seals;

-

screw the filters down for the seals to make contact with
the supporting bases;

-

tighten the filters to a torque of 35 to 40 Nm.

101605

455361

DIAGRAM OF HEAT EXCHANGER FIXING SCREWS

TIGHTENING SEQUENCE

NOTE

24

SECTION 3 - INDUSTRIAL APPLICATION

Fit, with the respective gaskets.

-

the fuel pump (2);

-

fuel filter unit (3) with its respective pipes (1);

-

connect the pipes (1) to the fuel pump (2).

99273

Figure 75

Figure 76

Figure 77

Mount the following with new seals:

-

exhaust manifold (2);

-

turbocharger (3);

-

oil pipe (1 and 4);

-

pipe to the actuator (5).

99274

Figure 78

DIAGRAM OF EXHAUST MANIFOLD FIXING SCREWS

TIGHTENING SEQUENCE

DIAGRAM OF TURBOCHARGER FIXING SCREWS AND

NUTS TIGHTENING SEQUENCE

SEQUENCE: Preliminary tightening

4 - 3 - 1 - 2

Tightening

1 - 4 - 2 - 3

45359

1

8

6

3

2

7

6

3

4

7

6

3

2

7

5

4

8

5

2

8

5

4

1

1

45360

SECTION 3 - INDUSTRIAL APPLICATION

25

Figure 79

Figure 80

Fit, with the following parts:

-

automatic tightener support (1);

-

automatic tightener (2);

-

damper flywheel (3) and pulley beneath;

-

fixed tightener (5);

-

water pump (7);

-

the pulley (4);

-

pipe comprehensive of coolant (6);

-

thermostat assembly (8).

Figure 81

Mount the following, tightening the screws to the prescribed
torque:

-

the supports (1 and 3);

-

alternator (2).

Using a suitable tool (3), work in the direction of the arrow on
the tightener (2) and mount the belt (1).

The tighteners are automatic, so there are no other
adjustments after assembly.

99360

99256

99359

DIAGRAM FOR FITTING BELT DRIVING FAN - WATER

PUMP - ALTERNATOR

1. Alternator - 2. Water pump - 3. Crankshaft -

4. Compressor.

Figure 82

101701

NOTE

26

SECTION 3 - INDUSTRIAL APPLICATION

Figure 83

Figure 84

Figure 85

Fit the engine support together with the air-conditioner
compressor (2).
Using a suitable tool (3), work in the direction of the arrow and
mount the belt (1).
Connect the engine electric cable to the sensors and control
unit.
Refill the engine with lubricating oil of the prescribed grade and
quantity.

Fit the arm 99360585 onto the engine lifting hooks and hook
the arm onto the hoist.
Take out the screws fixing the brackets 99361036 to the
rotary stand. Lift the engine and remove the above-mentioned
brackets from it.
Complete engine assembly with the following parts, tightening
the fixing screws or nuts to the prescribed torque:

-

mount the drive (1);

-

mount the engine supports;

-

mount the oil pressure adjuster valve (1).

99254

99253

99357

SECTION 3 - INDUSTRIAL APPLICATION

27

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