Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Instruction - page 1

SECTION

TABLE OF CONTENTS

GENERAL INFORMATION

0A

General Information

0B

Maintenance and Lubrication

WORKSHOP MANUAL

HEATING, VENTILATION AND AIR
CONDITIONING

1A

HVAC System

STEERING

2A

Power-Assisted System

AXIOM

(UPR/S)

SUSPENSION

3C

Front Suspension

3D

Rear Suspension

3E

Wheel and Tire System

3F

Intelligent Suspension System

DRIVELINE/AXLE

4A1

Differential (Front)

4A2

Differential (Rear)

4B1

Driveline Control System

4B2

Driveline Control System (TOD)

4C

Drive Shaft System

4D2

Transfer Case (TOD)

FOREWORD

This manual includes special notes, important points, service data,
precautions, etc. That are needed for the maintenance, adjustments,
service, removal and installation of vehicle components.

All information, illustrations and specifications contained in this manual
are based on the latest product information available at the time of
publication.

All rights are reserved to make changes at any time without notice.

Arrangement of the material is shown in the table of contents on the

right-hand side of this page. A black spot on the first page of each

section can be seen on the edge of the book below each section title.

These point to a more detailed table of contents preceding each

section.

BRAKE

5A

Brake Control System

5B

Anti-Lock Brake System

5C

Power-Assisted Brake System

5D1

Parking Brake System (4

×

4 model)

5D2

Parking Brake System (4

×

2 model)

ENGINE

6A

Engine Mechanical

6B

Engine Cooling

6C

Engine Fuel

6D1

Engine Electrical

6D2

Ignition System

6D3

Starting and Charging System

6E

Driveability and Emissions

6F

Engine Exhaust

6G

Engine Lubrication

6H

Engine Speed Control System

6J

Induction

TRANSMISSION

7A

Automatic Transmission

7A1

Transmission Control System

BODY AND ACCESSORIES

8A

Lighting System

8B

Wiper/Washer System

This manual applies to 2002 models.

8C

Entertainment

8D

Wiring System

8E

Meter and Gauge

8F

Body Structure

8G

Seats

8H

Security and Locks

8I

Sun Roof/Convertible Top

8J

Exterior/Interior Trim

RESTRAINTS

9A

Seat Belt System

9J

Supplemental Restraint System (Air Bag System)

9J1

Restraint Control System

CONTROL SYSTEM

10A

Cruise Control System

HOME

0A–1

GENERAL INFORMATION

AXIOM

GENERAL INFORMATION

CONTENTS

General Information

0A

. . . . . . . . . . . . . . . . . . . . .

Maintenance and Lubrication

0B

. . . . . . . . . . . . .

General Information

CONTENTS

General Repair Instruction

0A–1

. . . . . . . . . . . . . . . .

Illustration Arrows

0A–2

. . . . . . . . . . . . . . . . . . . . . . .

Identification

0A–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Theft Prevention Standard

0A–5

. . . . . . . . . . . . . . . .

Lifting Instructions

0A–9

. . . . . . . . . . . . . . . . . . . . . . .

Standard Bolts Torque Specifications

0A–11

. . . . . .

Abbreviations Charts

0A–12

. . . . . . . . . . . . . . . . . . . .

Service Parts Identification Plate

0A–13

. . . . . . . . . .

General Repair Instruction

1. If a floor jack is used, the following precautions are

recommended.
Park vehicle on level ground, “block” front or rear
wheels, set jack against the recommended lifting
points (see “Lifting Instructions” in this section), raise
vehicle and support with chassis stands and then
perform the service operations.

2. Before performing service operations, disconnect

ground cable from the battery to reduce the chance of
cable damage and burning due to short circuiting.

3. Use a cover on body, seats and floor to protect them

against damage and contamination.

4. Brake fluid and anti–freeze solution must be handled

with reasonable care, as they can cause paint
damage.

5. The use of proper tools and recommended essential

and available tools, where specified, is important for
efficient and reliable performance of service repairs.

6. Use genuine Isuzu parts.
7. Used cotter pins, plastic clips, gaskets, O–rings, oil

seals, lock washers and self–locking nuts should be
discarded and new ones should be installed, as
normal function of the parts cannot be maintained if
these parts are reused.

8. To facilitate proper and smooth reassembly

operation, keep disassembled parts neatly in groups.
Keeping fixing bolts and nuts separate is very
important, as they vary in hardness and design
depending on position of installation.

9. Clean the parts before inspection or reassembly. Also

clean oil ports, etc. using compressed air, and make
certain they are free from restrictions.

10. Lubricate rotating and sliding faces of the parts with

oil or grease before installation.

11. When necessary, use a sealer on gaskets to prevent

leakage.

12. Carefully observe all specifications for bolt and nut

torques.

13. When removing or replacing parts that require

refrigerant to be discharged from the air conditioning
system, be sure to use the Vehicle Refrigerant
Recovery and Recycling Equipment (VRRRE) to
recover and recycle Refrigerant–134a.

14. When a service operation is completed, make a final

check to be sure the service has been done properly
and the problem has been corrected.

15. SUPPLEMENTAL RESTRAINT SYSTEM

The vehicle is equipped with a Supplemental
Restraint System (SRS) – Air Bags. This system is
not to be serviced without consulting the appropriate
service information. Consult Section 9J “SRS
System” if work is to be done on the front of the
vehicle such as bumper, sheet metal, seats, wiring,
steering wheel or column. Also review SRS system
information if any arc welding is to be done on the
vehicle. The SRS system equipped vehicle can be
identified by:

1. “AIR BAG” warning light on the instrument

cluster.

2. A Code “K” or “M” for fifth digit of Vehicle

Identification Number.

SECTION

0A–2

GENERAL INFORMATION

Illustration Arrows

Arrows are designed for specific purposes to aid your understanding of technical illustrations.

Arrow Type

Application

Front of vehicle

Up Side

Task Related

View Detail

View Angle

Dimension (1:2)

Sectioning (1:3)

Arrow Type

Application

D

Ambient/Clean air
flow

D

Cool air flow

D

Gas other than
ambient air

D

Hot air flow

D

Ambient air mixed
with another gas

D

Can indicate
temperature change

Motion or direction

Lubrication point oil or
fluid

Lubrication point grease

Lubrication point jelly

0A–3

GENERAL INFORMATION

Identification

Vehicle Identification Number (VIN)

This is the legal identification of the vehicle. it is located on
the left bottom of the windshield. It can be easily seen
through the windshield from outside the vehicle.

710RW003

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