Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Instruction - page 1
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SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
General Information
Maintenance and Lubrication
WORKSHOP MANUAL
HEATING, VENTILATION AND AIR
CONDITIONING
HVAC System
STEERING
Power-Assisted System
AXIOM
(UPR/S)
SUSPENSION
Front Suspension
Rear Suspension
Wheel and Tire System
Intelligent Suspension System
DRIVELINE/AXLE
Differential (Front)
Differential (Rear)
Driveline Control System
Driveline Control System (TOD)
Drive Shaft System
Transfer Case (TOD)
FOREWORD
This manual includes special notes, important points, service data,
precautions, etc. That are needed for the maintenance, adjustments,
service, removal and installation of vehicle components.
All information, illustrations and specifications contained in this manual
are based on the latest product information available at the time of
publication.
All rights are reserved to make changes at any time without notice.
Arrangement of the material is shown in the table of contents on the
right-hand side of this page. A black spot on the first page of each
section can be seen on the edge of the book below each section title.
These point to a more detailed table of contents preceding each
section.
BRAKE
Brake Control System
Anti-Lock Brake System
Power-Assisted Brake System
Parking Brake System (4
×
4 model)
Parking Brake System (4
×
2 model)
ENGINE
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting and Charging System
Driveability and Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Induction
TRANSMISSION
Automatic Transmission
Transmission Control System
BODY AND ACCESSORIES
Lighting System
Wiper/Washer System
This manual applies to 2002 models.
Entertainment
Wiring System
Meter and Gauge
Body Structure
Seats
Security and Locks
Sun Roof/Convertible Top
Exterior/Interior Trim
RESTRAINTS
Seat Belt System
Supplemental Restraint System (Air Bag System)
Restraint Control System
CONTROL SYSTEM
Cruise Control System
HOME
0A–1
GENERAL INFORMATION
AXIOM
GENERAL INFORMATION
CONTENTS
General Information
0A
. . . . . . . . . . . . . . . . . . . . .
Maintenance and Lubrication
0B
. . . . . . . . . . . . .
General Information
CONTENTS
General Repair Instruction
0A–1
. . . . . . . . . . . . . . . .
Illustration Arrows
0A–2
. . . . . . . . . . . . . . . . . . . . . . .
Identification
0A–3
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft Prevention Standard
0A–5
. . . . . . . . . . . . . . . .
Lifting Instructions
0A–9
. . . . . . . . . . . . . . . . . . . . . . .
Standard Bolts Torque Specifications
0A–11
. . . . . .
Abbreviations Charts
0A–12
. . . . . . . . . . . . . . . . . . . .
Service Parts Identification Plate
0A–13
. . . . . . . . . .
General Repair Instruction
1. If a floor jack is used, the following precautions are
recommended.
Park vehicle on level ground, “block” front or rear
wheels, set jack against the recommended lifting
points (see “Lifting Instructions” in this section), raise
vehicle and support with chassis stands and then
perform the service operations.
2. Before performing service operations, disconnect
ground cable from the battery to reduce the chance of
cable damage and burning due to short circuiting.
3. Use a cover on body, seats and floor to protect them
against damage and contamination.
4. Brake fluid and anti–freeze solution must be handled
with reasonable care, as they can cause paint
damage.
5. The use of proper tools and recommended essential
and available tools, where specified, is important for
efficient and reliable performance of service repairs.
6. Use genuine Isuzu parts.
7. Used cotter pins, plastic clips, gaskets, O–rings, oil
seals, lock washers and self–locking nuts should be
discarded and new ones should be installed, as
normal function of the parts cannot be maintained if
these parts are reused.
8. To facilitate proper and smooth reassembly
operation, keep disassembled parts neatly in groups.
Keeping fixing bolts and nuts separate is very
important, as they vary in hardness and design
depending on position of installation.
9. Clean the parts before inspection or reassembly. Also
clean oil ports, etc. using compressed air, and make
certain they are free from restrictions.
10. Lubricate rotating and sliding faces of the parts with
oil or grease before installation.
11. When necessary, use a sealer on gaskets to prevent
leakage.
12. Carefully observe all specifications for bolt and nut
torques.
13. When removing or replacing parts that require
refrigerant to be discharged from the air conditioning
system, be sure to use the Vehicle Refrigerant
Recovery and Recycling Equipment (VRRRE) to
recover and recycle Refrigerant–134a.
14. When a service operation is completed, make a final
check to be sure the service has been done properly
and the problem has been corrected.
15. SUPPLEMENTAL RESTRAINT SYSTEM
The vehicle is equipped with a Supplemental
Restraint System (SRS) – Air Bags. This system is
not to be serviced without consulting the appropriate
service information. Consult Section 9J “SRS
System” if work is to be done on the front of the
vehicle such as bumper, sheet metal, seats, wiring,
steering wheel or column. Also review SRS system
information if any arc welding is to be done on the
vehicle. The SRS system equipped vehicle can be
identified by:
1. “AIR BAG” warning light on the instrument
cluster.
2. A Code “K” or “M” for fifth digit of Vehicle
Identification Number.
SECTION
0A–2
GENERAL INFORMATION
Illustration Arrows
Arrows are designed for specific purposes to aid your understanding of technical illustrations.
Arrow Type
Application
Front of vehicle
Up Side
Task Related
View Detail
View Angle
Dimension (1:2)
Sectioning (1:3)
Arrow Type
Application
D
Ambient/Clean air
flow
D
Cool air flow
D
Gas other than
ambient air
D
Hot air flow
D
Ambient air mixed
with another gas
D
Can indicate
temperature change
Motion or direction
Lubrication point oil or
fluid
Lubrication point grease
Lubrication point jelly
0A–3
GENERAL INFORMATION
Identification
Vehicle Identification Number (VIN)
This is the legal identification of the vehicle. it is located on
the left bottom of the windshield. It can be easily seen
through the windshield from outside the vehicle.
710RW003
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