Infiniti EX37. Transaxle and Transmission (2013 year). Instruction - page 16
TRANSMISSION ASSEMBLY
TM-241
< UNIT DISASSEMBLY AND ASSEMBLY >
[7AT: RE7R01A]
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i.
Remove tightening bolts for rear extension assembly and trans-
mission case.
ii.
Tap rear extension assembly using a soft hammer.
CAUTION:
Be careful not to damage rear extension.
iii.
Remove rear extension assembly from transmission case. (With
needle bearing.)
iv.
Remove bearing race from output shaft.
v.
Remove output shaft from transmission case by rotating left/
right.
A
: Bolt
B
: Self-sealing bolt
JPDIA1138ZZ
SCIA5028E
SCIA5029E
SCIA5245E
SCIA5030E
2013 EX
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TM-242
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[7AT: RE7R01A]
TRANSMISSION ASSEMBLY
vi. Remove parking gear (1) from output shaft (2).
vii. Remove seal rings (1) from output shaft.
b.
AWD
i.
Remove tightening bolts for adapter case assembly and trans-
mission case.
JPDIA0029ZZ
JPDIA0030ZZ
1
: Bracket
A
: Bolt
B
: Self-sealing bolt
JPDIA1137ZZ
2013 EX
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TRANSMISSION ASSEMBLY
TM-243
< UNIT DISASSEMBLY AND ASSEMBLY >
[7AT: RE7R01A]
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ii.
Tap adapter case assembly using a soft hammer.
CAUTION:
Be careful not to damage adapter case.
iii.
Remove adapter case assembly from transmission case. (With
needle bearing)
iv.
Remove bearing race from output shaft.
v.
Remove output shaft from transmission case by rotating left/
right.
vi. Remove gasket from transmission case.
SCIA5201E
SCIA5186E
SCIA5245E
SCIA5030E
SCIA5231E
2013 EX
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TM-244
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[7AT: RE7R01A]
TRANSMISSION ASSEMBLY
vii. Remove parking gear (1) from output shaft (2).
viii. Remove seal rings (1) from output shaft.
43. Remove needle bearing from transmission case.
44. Remove output speed sensor (1) from transmission case.
CAUTION:
• Never subject it to impact by dropping or hitting it.
• Never disassemble.
• Never allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Never place in an area affected by magnetism.
45. Remove reverse brake snap ring (fixing plate) with 2 flat-bladed
screwdrivers.
CAUTION:
• Be careful not to scratch transmission case and reverse
brake retaining plate.
• Be careful not to damage snap ring.
NOTE:
Press out snap ring from the transmission case oil pan side gap
with a flat-bladed screwdriver, and remove it using a another
screwdriver.
46. Remove reverse brake retaining plate from transmission case.
JPDIA0029ZZ
JPDIA0030ZZ
SCIA5031E
: Bolt
JSDIA1321ZZ
SCIA5032E
2013 EX
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TRANSMISSION ASSEMBLY
TM-245
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[7AT: RE7R01A]
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47. Remove N-spring from transmission case.
48. Remove reverse brake component part (drive plates, driven
plates and dish plates) from transmission case.
49. Remove snap ring (fixing spring retainer) using a flat-bladed
screwdriver.
CAUTION:
• Be careful not to scratch transmission case and spring
retainer.
• Be careful not to damage snap ring.
50. Remove reverse brake spring retainer and reverse brake return
spring from transmission case.
51. Remove seal rings from drum support.
SCIA5214E
SCIA2322E
SCIA2323E
SCIA2324E
SCIA3333E
2013 EX
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TM-246
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TRANSMISSION ASSEMBLY
52. Remove needle bearing from drum support edge surface.
53. Remove reverse brake piston (1) from transmission case with
compressed air. Refer to
.
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
54. Remove D-rings from reverse brake piston.
55. Remove retaining pin with pair of nippers.
CAUTION:
Be careful not to cut retaining pin.
SCIA2796E
A
: Reverse brake pressure hole
JSDIA1819ZZ
SCIA6330E
SCIA2329E
2013 EX
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TRANSMISSION ASSEMBLY
TM-247
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56. Remove manual plate (1) from detent spring (2).
57. Remove parking rod (3) from manual plate.
58. Install manual plate to detent spring.
59. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to
knock out retaining pin (1).
60. Remove manual plate from manual shaft.
61. Remove manual shaft from transmission case.
62. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.
JPDIA1131ZZ
JPDIA1132ZZ
SCIA5715E
SCIA5716E
SCIA2331E
2013 EX
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TM-248
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[7AT: RE7R01A]
TRANSMISSION ASSEMBLY
63. Remove detent spring (1) from transmission case.
64. Remove needle bearing (1) from rear extension (2WD) or
adapter case (AWD).
65. Remove parking actuator support from rear extension (2WD) or
adapter case (AWD).
66. Remove parking pawl (with return spring) and pawl shaft from
rear extension (2WD) or adapter case (AWD).
67. Remove return spring (1) from parking pawl (2).
: Bolt
JPDIA1134ZZ
SCIA6179J
SCIA3423E
SCIA3424E
SCIA6180J
2013 EX
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TRANSMISSION ASSEMBLY
TM-249
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[7AT: RE7R01A]
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68. Remove rear oil seal from rear extension (B) or adapter case (C)
using a flat-bladed screwdriver (A).
CAUTION:
Be careful not to scratch rear extension (2WD) or adapter
case (AWD).
Assembly
INFOID:0000000008285937
1.
As shown in the figure, use a drift [22 mm (0.87 in) dia. commer-
cial service tool] to drive manual shaft oil seals into the transmis-
sion case until it is flush.
CAUTION:
• Never reuse manual shaft oil seals.
• Apply ATF to manual shaft oil seals.
2.
Install detent spring (1) to transmission case. Tighten detent
spring bolt to the specified torque.
B
: 2WD
C
: AWD
JSDIA0157ZZ
SCIA5259E
: Bolt
JPDIA1134ZZ
2013 EX
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TM-250
< UNIT DISASSEMBLY AND ASSEMBLY >
[7AT: RE7R01A]
TRANSMISSION ASSEMBLY
3.
Install manual shaft to transmission case.
4.
Install parking rod (1) to manual plate (2).
5.
Install manual plate (with parking rod) to manual shaft.
6.
Install retaining pin (1) into the manual plate and manual shaft.
a.
Fit pinhole of the manual plate to pinhole of the manual shaft
with a pin punch.
b.
Use a hammer to tap the retaining pin into the manual plate.
CAUTION:
Drive retaining pin to 2
±
0.5 mm (0.08
±
0.020 in) over the
manual plate.
7.
Install retaining pin into the transmission case and manual shaft.
a.
Fit pinhole of the transmission case to pinhole of the manual
shaft with a pin punch.
b.
Use a hammer to tap the retaining pin into the transmission
case.
CAUTION:
Drive retaining pin to 5
±
1 mm (0.20
±
0.04 in) over the trans-
mission case.
SCIA5716E
JSDIA1820ZZ
SCIA5715E
A
: Approx. 2 mm (0.08 in)
JPDIA1133ZZ
SCIA2427E
2013 EX
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TRANSMISSION ASSEMBLY
TM-251
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8.
Install D-rings to reverse brake piston.
9.
Install reverse brake piston to transmission case.
10. Install needle bearing to drum support edge surface.
CAUTION:
Check the direction of needle bearing. Refer to
"Location of Needle Bearings and Bearing Races"
11. Install seal rings to drum support.
12. Install reverse brake spring retainer and reverse brake return
spring to transmission case.
SCIA6330E
SCIA2325E
SCIA2796E
SCIA3333E
SCIA2324E
2013 EX
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TM-252
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TRANSMISSION ASSEMBLY
13. Set the clutch spring compressor [SST: KV31102400 (J-34285
and J-34285-87)] (A) on reverse brake spring retainer and install
snap ring (fixing spring retainer) (1) to transmission case while
compressing return spring.
CAUTION:
• Securely assemble them using a flat-bladed screwdriver
so that snap ring tension is slightly weak.
• Be careful not to damage snap ring.
14. Install reverse brake component part (dish plates, driven plates,
and drive plates) to transmission case.
CAUTION:
Check order of plates.
15. Assemble N-spring.
16. Install reverse brake retaining plate to transmission case.
JPDIA1186ZZ
1
: Snap ring
2
: Retaining plate
3
: Drive plate (six pieces)
4
: Driven plate (six pieces)
5
: Dish plate
6
: Dish plate
JPDIA1135ZZ
SCIA5249E
2013 EX
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TRANSMISSION ASSEMBLY
TM-253
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[7AT: RE7R01A]
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17. Install snap ring to transmission case.
CAUTION:
Be careful not to damage snap ring.
18. Measure clearance between reverse brake retaining plate and
snap ring. If not within specified clearance, select proper retain-
ing plate.
19. Install needle bearing to transmission case.
CAUTION:
Check the direction of needle bearing. Refer to
"Location of Needle Bearings and Bearing Races"
20. Install output speed sensor (1) to transmission case and tighten
output speed sensor mounting bolt (
) to the specified torque.
CAUTION:
• Never subject it to impact by dropping or hitting it.
• Never disassemble.
• Never allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Never place in an area affected by magnetism.
SCIA2439E
Specified reverse brake clearance “A”
Standard: Refer to
.
SCIA3129E
SCIA5031E
JSDIA1321ZZ
2013 EX
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TM-254
< UNIT DISASSEMBLY AND ASSEMBLY >
[7AT: RE7R01A]
TRANSMISSION ASSEMBLY
21. As shown in the figure, use the drift to drive rear oil seal into the
rear extension (2WD) (A) or adapter case (AWD) (B) until it is
flush.
CAUTION:
• Never reuse rear oil seal.
• Apply ATF to rear oil seal.
• Never incline rear oil seal.
22. Install return spring (1) to parking pawl (2).
23. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD) or adapter case (AWD).
24. Install parking actuator support to rear extension (2WD) or
adapter case (AWD).
1
: Drift [SST: 33400001 (J-26082)]
2
: Drift [Commercial service tool Ø64 mm (2.52 in)]
JSDIA1914ZZ
SCIA6180J
SCIA3424E
SCIA3423E
2013 EX
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TRANSMISSION ASSEMBLY
TM-255
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25. Install needle bearing (1) to rear extension (2WD) or adapter
case (AWD).
CAUTION:
Check the direction of needle bearing. Refer to
"Location of Needle Bearings and Bearing Races"
26. Install rear extension assembly (2WD) or adapter case assembly (AWD) according to the following proce-
dures.
a.
2WD
i.
Install seal rings (1) to output shaft.
ii.
Install parking gear (1) to output shaft (2).
iii.
Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
SCIA6179J
JPDIA0030ZZ
JPDIA0029ZZ
SCIA5030E
2013 EX
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TM-256
< UNIT DISASSEMBLY AND ASSEMBLY >
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TRANSMISSION ASSEMBLY
iv.
Install bearing race to output shaft.
v.
Apply recommended sealant to rear extension assembly as
shown in the figure.
Use Anaerobic Liquid Gasket or an equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
vi. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
vii. Tighten rear extension assembly bolts to the specified torque.
SCIA5245E
Sealant starting
point and end-
point (A)
: Start and finish point shall be in
the center of two bolts.
Overlap width of
sealant starting
point and end-
point (B)
: 3 – 5 mm (0.12 – 0.20 in)
Sealant width (C)
: 1.0 – 2.0 mm (0.04 – 0.08 in)
Sealant height (C)
: 0.4 – 1.0 mm (0.016 – 0.04 in)
JSDIA1855ZZ
SCIA5029E
A
: Bolt
B
: Self-sealing bolt
JPDIA1138ZZ
2013 EX
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