Infiniti EX37. Transaxle and Transmission (2013 year). Instruction - page 12
A/T FLUID COOLER
TM-177
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[7AT: RE7R01A]
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DIAGNOSIS PROCEDURE
NOTE:
Insufficient cleaning of the cooler inlet hose exterior may lead to inaccurate debris identification.
1.
Position an oil pan under the A/T inlet and outlet cooler hoses.
2.
Clean the exterior and tip of the cooler inlet hose.
3.
Insert the extension adapter hose of a can of Transmission
Cooler Cleaner (Nissan P/N 999MP-AM006) into the cooler out-
let hose.
CAUTION:
• Wear safety glasses and rubber gloves when spraying the
Transmission Cooler Cleaner.
• Spray Transmission Cooler Cleaner only with adequate
ventilation.
• Avoid contact with eyes and skin.
• Never breathe vapors or spray mist.
4.
Hold the hose and can as high as possible and spray Transmis-
sion Cooler Cleaner in a continuous stream into the cooler outlet
hose until ATF flows out of the cooler inlet hose for 5 seconds.
5.
Tie a common white, basket-type coffee filter to the end of the
cooler inlet hose.
6.
Insert the tip of an air gun into the end of the cooler outlet hose.
7.
Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8.
Blow compressed air regulated to 5 to 9 kg/cm
2
(71 to 128 psi)
through the cooler outlet hose to force any remaining ATF into
the coffee filter.
9.
Remove the coffee filter from the end of the cooler inlet hose.
10. Perform “INSPECTION PROCEDURE”.
INSPECTION PROCEDURE
1.
Inspect the coffee filter for debris.
a.
If small metal debris less than 1 mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
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TM-178
< PERIODIC MAINTENANCE >
[7AT: RE7R01A]
A/T FLUID COOLER
b.
If one or more pieces of debris are found that are over 1 mm
(0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the A/T fluid cooler is not serviceable. The A/T
fluid cooler/radiator must be replaced and the inspection proce-
dure is ended. Refer to
CO-13, "Removal and Installation"
Inspection
INFOID:0000000008285892
After performing all procedures, ensure that all remaining oil is cleaned from all components.
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STALL TEST
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STALL TEST
Inspection and Judgment
INFOID:0000000008285893
INSPECTION
1.
Inspect the amount of engine oil. Replenish the engine oil if necessary.
2.
Drive for about 10 minutes to warm up the vehicle so that the A/T fluid temperature is 50 to 80
°
C (122 to
176
°
F). Inspect the amount of ATF. Replenish if necessary.
3.
Securely engage the parking brake so that the tires do not turn.
4.
Start the engine, apply foot brake, and place selector lever in “D” position.
5.
Gradually press down the accelerator pedal while holding down the foot brake.
6.
Quickly read off the stall speed, and then quickly release the accelerator pedal.
CAUTION:
Never hold down the accelerator pedal for more than 5 seconds during this test.
7.
Shift the selector lever to “N” position.
8.
Cool down the ATF.
CAUTION:
Run the engine at idle for at least 1 minute.
9.
Repeat steps 5 through 8 with selector lever in “R” position.
JUDGMENT OF STALL TEST
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
Stall speed
: Refer to
Selector lever position
Possible location of malfunction
“D” and “M”
“R”
Stall speed
H
O
• Low brake
• 1st one-way clutch
• 2nd one-way clutch
O
H
• Reverse brake
• 1st one-way clutch
• 2nd one-way clutch
L
L
• Engine and torque converter one-way clutch
H
H
• Line pressure low
Does not shift-up “D” or “M” position 1
→
2
Slipping in 2GR, 3GR, 4GR or 6GR
2346 brake slippage
Does not shift-up “D” or “M” position 2
→
3
Slipping in 3GR, 4GR or 5GR
Direct clutch slippage
Does not shift-up “D” or “M” position 3
→
4
Slipping in 4GR, 5GR, 6GR or 7GR
High and low reverse clutch slippage
Does not shift-up “D” or “M” position 4
→
5
Slipping in 5GR, 6GR or 7GR
Input clutch slippage
Does not shift-up “D” or “M” position 5
→
6
Slipping in 2GR, 3GR, 4GR or 6GR
2346 brake slippage
Does not shift-up “D” or “M” position 6
→
7
Slipping in 7GR
Front brake slippage
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TM-180
< PERIODIC MAINTENANCE >
[7AT: RE7R01A]
A/T POSITION
A/T POSITION
Inspection and Adjustment
INFOID:0000000008285894
INSPECTION
1.
Place selector lever in “P” position, and turn ignition switch ON (engine stop).
2.
Check that selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
check that selector lever can be shifted from “P” position only when brake pedal is depressed.
3.
Shift the selector lever and check for excessive effort, sticking, noise or rattle.
4.
Confirm that the selector lever stops at each position by feeling the engagement when it is moved through
all the positions. Check whether or not the actual position the selector lever matches the position shown
by the shift position indicator and the A/T body.
5.
The method of operating the lever to individual positions cor-
rectly is shown in the figure.
6.
When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7.
Confirm that the back-up lamps illuminate only when lever is
placed in the “R” position. Confirm that the back-up lamps do not
illuminate when selector lever is pushed against “R” position in
the “P” or “N” position.
8.
Confirm that the engine can only be started with the selector
lever in the “P” and “N” positions. (With selector lever in the “P”
position, engine can be started even when selector lever is
moved forward and backward.)
9.
Make sure that A/T is locked completely in “P” position.
10. DS mode must be indicated on the combination meter when the selector lever is shifted to the manual
shift gate. When the selector lever is shifted to the “+” or “
−
” side in the DS mode, manual mode should be
indicated on the combination meter.
In addition, a set shift position must be changed when the selector lever is shifted to the “+” or “
−
” side in
the manual mode. (Only while driving.)
ADJUSTMENT
1.
Loosen nut (
).
2.
Place manual lever and selector lever in “P” position.
3.
While pressing lower lever (A) toward rear of vehicle (in “P” posi-
tion direction), tighten nut to specified torque. Refer to
CAUTION:
Be careful not to touch the control rod while pressing lower
lever of A/T shift selector assembly.
NOTE:
Press lower lever of A/T shift selector assembly with a force of
approximately 1 kg (9.8 N).
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A/T SHIFT SELECTOR
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REMOVAL AND INSTALLATION
A/T SHIFT SELECTOR
Exploded View
INFOID:0000000008285895
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TM-182
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
A/T SHIFT SELECTOR
Removal and Installation
INFOID:0000000008285896
REMOVAL
1.
Remove control rod from A/T shift selector assembly.
2.
Shift the selector lever to “N” position.
3.
Remove knob cover (A) below selector lever downward.
4.
Pull lock pin (1) out of selector lever knob (2).
5.
Remove selector lever knob.
6.
Remove console finisher assembly and center console assem-
bly. Refer to
IP-24, "Removal and Installation"
CAUTION:
When disconnecting selector lever position indicator con-
nector from shift position switch, never twist or apply an
excessive load to the connector.
7.
Remove the rear ventilator duct 1 (with rear ventilation). Refer to
VTL-16, "REAR VENTILATOR DUCT 1 : Removal and Installa-
tion"
8.
Disconnect A/T shift selector harness connector.
9.
Remove harness clips from A/T shift selector assembly.
10. Shift the selector lever to “P” position.
11. Move passenger’s seat to the end.
12. Remove A/T shift selector assembly mounting bolts.
13. Slightly lift the A/T shift selector assembly (1) and slide it right-
ward. Then pull it out in the diagonally right direction.
14. Remove adapter from A/T shift selector assembly.
15. Remove dust cover and dust cover plate from A/T shift selector
assembly.
16. Remove dust cover plate from dust cover.
17. Remove shift lock unit from A/T shift selector assembly.
18. Remove bracket from vehicle floor panel.
19. Remove selector lever position indicator from console finisher assembly.
1.
Selector lever knob
2.
Lock pin
3.
Console finisher
4.
Ashtray (front)
5.
Selector lever position indicator
6.
Harness connector
7.
Insert finisher
8.
Control rod
9.
Dust cover
10.
Bracket
11.
Dust cover plate
12. Snap pin
13.
Plain washer
14.
Collar
15. Pivot pin
16.
Insulator
17.
Shift lock unit
18. A/T shift selector assembly
19.
Adapter
: Apply multi-purpose grease.
Refer to
for symbols not described on the above.
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A/T SHIFT SELECTOR
TM-183
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[7AT: RE7R01A]
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a.
Remove ashtray (front) (1) from console finisher assembly.
b.
Remove insert finisher (1) from console finisher assembly.
c.
Remove the selector lever position indicator (1).
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Apply multi-purpose grease on the pin surface (that slides after installing a collar) of the pivot pin.
• Apply multi-purpose grease on the surface that the shift lock unit plate slides vertically.
• Refer to the followings when installing the selector lever knob to the A/T shift selector assembly.
1.
Install the lock pin to the selector lever knob.
2.
Insert the shift lever knob into the shift lever until it clicks.
CAUTION:
• Install it straight, and never tap or apply any shock to install it.
• Never press selector button.
Inspection
INFOID:0000000008285897
INSPECTION AFTER INSTALLATION
Check A/T position after adjusting A/T position. Refer to
TM-180, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
Adjust A/T position. Refer to
TM-180, "Inspection and Adjustment"
.
: Screw
JPDIA0635ZZ
A
: Screw (small)
B
: Screw (large)
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: Screw
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TM-184
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
CONTROL ROD
CONTROL ROD
Exploded View
INFOID:0000000008285898
Removal and Installation
INFOID:0000000008285899
REMOVAL
1.
Shift the selector lever to “P” position.
2.
Remove control rod from A/T shift selector assembly. Refer to
TM-182, "Removal and Installation"
3.
Remove manual lever from A/T assembly.
4.
Remove control rod from manual lever.
5.
Remove insulator and collar from manual lever.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Apply multi-purpose grease on the pin surface (that slides after installing collar) of the tip of the con-
trol rod.
Inspection and Adjustment
INFOID:0000000008285900
INSPECTION AFTER INSTALLATION
Check A/T positions after adjusting A/T positions. Refer to
TM-180, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
Adjust A/T positions. Refer to
TM-180, "Inspection and Adjustment"
1.
A/T assembly
2.
Manual lever
3.
Lock washer
4.
Control rod
5.
Washer
6.
Insulator
7.
Collar
8.
Conical washer
9.
Snap pin
: Apply multi-purpose grease.
for symbols not described on the above.
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CONTROL VALVE & TCM
TM-185
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
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CONTROL VALVE & TCM
Exploded View
INFOID:0000000008285901
Removal and Installation
INFOID:0000000008285902
REMOVAL
1.
Drain ATF through drain plug.
2.
Remove exhaust mounting bracket with power tool. Refer to
EX-6, "Removal and Installation"
1.
A/T assembly
2.
Snap ring
3.
Control valve & TCM
4.
Oil pan gasket
5.
Oil pan
6.
Clip
7.
Oil pan mounting bolt
8.
Overflow plug
9.
Drain plug
10. Drain plug gasket
11.
Magnet
12. Clip
13. Joint connector
Refer to
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TM-186
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
CONTROL VALVE & TCM
3.
Disconnect heated oxygen sensor 2 connectors (A).
4.
Remove heated oxygen sensor 2 harness (B) from clips (1).
5.
Remove bracket (2) from A/T assembly. Refer to
(2WD) or
(AWD).
6.
Remove clips (1).
7.
Remove oil pan (2) and oil pan gasket.
8.
Remove magnets (1) from oil pan.
9.
Remove snap ring (1) from joint connector (2).
10. Push joint connector (1).
: Vehicle front
: Bolt
SCIA8269E
: Vehicle front
: Oil pan mounting bolt
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CONTROL VALVE & TCM
TM-187
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
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11. Disconnect output speed sensor connector (A).
CAUTION:
Be careful not to damage connector.
12. Disengage terminal clip (
).
13. Remove bolts and clip (1) from the control valve & TCM.
*: Reamer bolt
14. Remove the control valve & TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve (1) notch
and manual plate (2) height. Remove it vertically.
15. Remove joint connector (A) from the control valve & TCM using
a flat-bladed screwdriver (B).
16. Disconnect TCM harness connector.
CAUTION:
Be careful not to damage connector.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Be careful not to damage connector when installing any connector.
• Never reuse joint connector.
• Apply ATF to O-ring of joint connector.
• Never reuse drain plug and drain plug gasket. In addition, install new drain plug and drain plug gas-
ket after adjustment of A/T fluid filling.
• Refer to the following when installing the control valve & TCM to transmission case.
JPDIA1104ZZ
: Vehicle front
Bolt symbol
Length mm (in)
Number of bolts
A
43 (1.69)
3
B
40 (1.57)
2
C
54 (2.13)
6
D
50 (1.97)
2
E*
50 (1.97)
1
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TM-188
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
CONTROL VALVE & TCM
CAUTION:
• Make sure that input speed sensor securely installs input
speed sensor holes (A).
• Hang down output speed sensor harness toward outside so
as not to disturb installation of the control valve & TCM.
• Adjust joint connector of the control valve & TCM to termi-
nal hole of transmission case.
• Assemble it so that manual valve (1) cutout is engaged with
manual plate (2) projection.
- Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E)
to the specified torque before tightening the other than bolts.
*: Reamer bolt
• Refer to the following when installing oil pan to transmission case.
CAUTION:
• Clean foreign materials (gear wear particles) that adhere on the inside of the oil pan and on the
magnet, and then assembly.
• Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface of
transmission case and oil pan.
• Never reuse oil pan gasket and oil pan mounting bolts.
• Install oil pan gasket in the direction to align hole position.
- Tighten the oil pan mounting bolts to the specified torque in the
numerical order as shown in the figure after temporarily tightening
them.
JPDIA1106ZZ
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: Vehicle front
Bolt symbol
Length mm (in)
Number of bolts
A
43 (1.69)
3
B
40 (1.57)
2
C
54 (2.13)
6
D
50 (1.97)
2
E*
50 (1.97)
1
: Vehicle front
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CONTROL VALVE & TCM
TM-189
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
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Inspection and Adjustment
INFOID:0000000008285903
INSPECTION AFTER REMOVAL
Check foreign materials in oil pan to help determine causes of mal-
function. If the ATF is very dark, smells burned, or contains foreign
particles, the frictional material (clutches, band) may need replace-
ment. A tacky film that will not wipe clean indicates varnish build up.
Varnish can cause valves, servo, and clutches to stick and can
inhibit pump pressure.
• If frictional material is detected, replace radiator after repair of
A/T. Refer to
CO-13, "Removal and Installation"
.
INSPECTION AFTER INSTALLATION
Check A/T fluid leakage. Refer to
.
ADJUSTMENT AFTER INSTALLATION
Adjust A/T fluid level. Refer to
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TM-190
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
PARKING COMPONENTS
PARKING COMPONENTS
2WD
2WD : Exploded View
INFOID:0000000008285904
2WD : Removal and Installation
INFOID:0000000008285905
REMOVAL
1.
Drain ATF through drain plug.
2.
Remove exhaust front tube and center muffler with power tool. Refer to
EX-6, "Removal and Installation"
3.
Remove propeller shaft assembly. Refer to
DLN-95, "Removal and Installation"
.
4.
Remove control rod. Refer to
TM-184, "Removal and Installation"
5.
Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6.
Remove rear engine mounting member with power tool. Refer to
7.
Remove engine mounting insulator (rear). Refer to
1.
Parking actuator support
2.
Parking pawl
3.
Return spring
4.
Pawl shaft
5.
Parking gear
6.
Seal ring
7.
Output shaft
8.
Bearing race
9.
Needle bearing
10.
Self-sealing bolt
11.
Rear extension
*
: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
.
for symbols not described on the above.
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PARKING COMPONENTS
TM-191
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8.
Remove tightening bolts for rear extension assembly and trans-
mission case.
9.
Tap rear extension assembly with a soft hammer (A).
10. Remove rear extension assembly (with needle bearing) from
transmission case.
11. Remove bearing race (1) from output shaft (2).
12. Remove output shaft (1) from transmission case by rotating left/
right.
A
: Bolt
B
: Self-sealing bolt
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TM-192
< REMOVAL AND INSTALLATION >
[7AT: RE7R01A]
PARKING COMPONENTS
13. Remove parking gear (1) from output shaft (2).
14. Remove seal rings (1) from output shaft.
15. Remove needle bearing (1) from rear extension.
16. Remove parking actuator support (1) from rear extension.
17. Remove parking pawl (with return spring) (1) and pawl shaft (2)
from rear extension.
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