Hyundai Atos: Body Repair Instruction - page 28
117
BODY PANEL REPAIR PROCEDURE - Rear side member (Partial)
1.
Depending on the extent of damage, if the right side member is
to be replaced it should be measured and marked 55mm from
the rear edge of the rear floor center cross member.
NOTE
The following procedure illustrates a repair for the right rear
side member. The procedure may also be applied to the left
rear side member.
2.
Cut through rear side member at cutline.
3.
Remove the rear floor side member by drilling out all attaching
spotwelds.
4.
Prepare all surfaces to be welded.
INSTALLATION
1.
Transcribe the cutline to the new rear side member. Cut at line.
2.
Fit and clamp the new rear side member in place for welding.
Measure to ensure dimensions are accurate as given in the body
dimension charts.
3.
MIG plug weld at the holes and MIG butt weld the seam in the
side member.
4.
Clean and prepare all surfaces to be welded, and remove all
residue.
5.
Apply the two-part epoxy primer to the interior of the rear side
member.
PRO-1690
PRO-1710
PRO-1720
PRO-1730
55mm
118
13. After completing body repairs, carefully apply under coating to
the under body (Refer to the CORROSION PROTECTION).
14. In order to improve corrosion resistance, if necessary, apply an
under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).
BODY PANEL REPAIR PROCEDURE - Rear side member (Partial)
6.
Apply an anti-corrosion to the interior of the rear side member
(Refer to the CORROSION PROTECTION).
7.
Prepare exterior surfaces for priming, using wax and grease
remover.
8.
Apply metal conditioner and water rinse.
9.
Apply conversion coating and water rinse.
10. Apply the two-part epoxy primer.
11. Apply the correct seam sealer to all joints (Refer to the BODY
SEALING LOCATIONS).
12. Reprime over the seam sealer to complete the repair.
PRO-1660
PRO-1670
PRO-1330
119
REAR DOOR
CON-0800
FRONT DOOR
WELDLING POINTS
CON-0880
CON-0890
CON-0 881
FRONT AND REAR DOOR OUTER PANELS
CON-0891
MIG plug welding
MIG lap welding
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CON-0750
BODY PANEL REPAIR PROCEDURE- Front and rear door outer panels
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120
BODY PANEL REPAIR PROCEDURE - Front and rear door outer panels
REMOVAL
1.
Cut door outer panel hem with a sander.
2.
After grinding off the hemming location, remove the outer panel.
3.
Dress rusty part with a sander and prepare surface to be
hemmed.
INSTALLATION
1.
Apply adhesive or equivalent to outer panel hem.
2.
Apply mastic sealer or equivalent to the door upper member and
door reinforcement beam as shown in the figure.
PRO-1830
PRO-1840
PRO-1770/PRO1771
PRO-1800