Geely FC. Manual part - 44

Geely FC. Manual part - 44

Disassemble shift guide shaft and dust-proof cover from shift

cover, and take down gasket liking that shown in figure.

Take out the shift cover oil seal with wrench liking that shown

in figure

Take out the other oil seal on shift cover with same method.

Transmission—Disassemble assembly

173

Take down tapered bearing on differential shell liking that

shown in figure.

Note: put column end surface in bearing into position

reliably.

Take down cylindrical bearing of speedmeter driving wheel

side liking that shown in figure.

Take down driving gear of speedmeter

Disassemble by sequence the fastening bolts of differential.

Take out elastic cylindrical pin with pin taker, and take out

second planetary gears and gaskets, two axle shaft gears

and gaskets and planetary gear shaft by sequence.

Transmission—Disassemble assembly

174

Check the radial run-out of input shaft liking that shown in

figure, maximal diameter is 0.03mm.

Check the distance from back surface of synchronous loop to

gear end surface with clearance gauge, the minimal value

should be 0.8mm, if the minimal distance could not reach this

value, it is necessary to change synchronous loop.

Check the distance between gear cover and shift fork with

clearance gauge, its maximal value is 0.35mm, or it is neces-

sary to change gear cover or shift fork.

Measure the minimal diameter of abrasion surface A of input

shaft with micrometer, its value is 33.985mm, and the mini-

mal diameter of surface B is 30.985mm, if the value exceeds

this scope, it is necessary to change input shaft.

Transmission—Disassemble assembly

175

Measure axial clearance of 1 gear and 2 gear with thickness

gauge,

1 gear: 0.1—0.35mm

2 gear: 0.1—0.35mm

Measureradial clearance of 1 gear and 2 gear liking that shown

in figure, the maximal flop value is 0.056mm.

Take down tapered bearing liking that shown in figure

Note:

1. Hold the lower end of shaft to prevent it falling.

2. Clamp inner ring of bearing to make it reliable.

Disassemble tapered bearing on the other end with same

method.

1 gear

2 gear

Transmission—Disassemble assembly

176

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