Geely CK (2008). Manual part - 23
Geely CK (2008). Manual part - 23
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6. Separate the manual shift assembly from the transmission control cable assembly
(1) Remove the E-shaped clip plate between the transmission control cable assembly and manual
shift assembly
(2) Remove the cotter pin and flat washer between the selector cable and shift assembly
(3) Remove the locking nut connecting the cable and the shift assembly
7. Installation is in the reverse order of the above operation
Notice:
(1) All the E-shaped clip plate and lock pins should be assembled correctly. Otherwise, the
shifting will be impacted.
(2) The shift device cushion should be correctly assembled. Otherwise, it will affect the seal
effect
(3) Torque of the 4 nuts attaching the shift assembly to the floor: 20~25N.m
(4) The set nut attaching the selector control cable to the shifter shall be adjusted properly
(if the set nut is improperly adjusted, the shift operation will be affected), when in neutral
shift, the shift lever shall be in correct position (you must check whether the shift control
is flexible and reliable in the meantime), after the adjustment is completed, tighten the
two nuts
(5) Make sure the shift number words on the top of shift lever ball face towards the driving
direction of the vehicle, properly tighten the set screw of the shift lever
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Chapter 2 Accelerator Pedal
Section 1 Accelerator Pedal
Components
Replacement
1. Remove the accelerator cable
Loosen the set nut attaching the accelerator cable to the accelerator
cable bracket on the engine, remove the accelerator cable from
the throttle valve rocker arm
2. Remove accelerator pedal
(1) Remove two set nut between the accelerator pedal
and vehicle body
(2) Separate the accelerator cable
3. Detach the accelerator cable
4.Install the accelerator cable and accelerator pedal assembly in the reverse order of the
Notice:
(1) Accelerator pedal assembly fixing bolt torque: 20~25N.m
(2) Properly adjust the position of the accelerator cable set screw to ensure the adequate
tension of the accelerator cable
(3) Check whether the accelerator control is flexible and reliable
Cowl Baffle
Hole Plug
Accelerator
Pedal Assembly
Accelerator Cable
Adjusting Nut
Connect
The Engine
above procedure.
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Chapter 3 Clutch Control System
Section 1 Clutch Control System
Clutch operating system description
This model is equipped with hydraulic and cable clutch control system, respectively used for 1.3L engine
1.5L engine.
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
Section 2 Clutch Cable Control Mechanism
Components
Symptom
Suspected Area
1. Clutch pedal position (Too low)
2. Control mechanism (Stagnation)
3. Clutch pedal free stroke (too large)
Clutch does not release
1. Hydraulic pipe line (Air in line)
1. Control system (Incorrect assembly & adjustment)
2. Clutch assembly (Faulty)
Clutch noisy
Clutch slips
Connect The
Clutch Fork
Clutch Cable
Assmbly
Adjusting Nut
Cowl Baffle
Clutch and Brake
Pedal Assembly
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Adjustment
1. Check and adjust clutch pedal height
The clutch pedal height should be 180~186 mm. Adjust the pedal by adjusting bolts.
2. Check and adjust clutch pedal stroke and free stroke
(1) The clutch pedal stroke: 134~142mm
(2) The clutch pedal free stroke: 10~30 mm
If the clutch pedal stroke and free stroke are not within specification, adjust it by adjusting the location of
the adjusting nut on the clutch cable. Re-adjust the clutch pedal height if necessary.
3. Check that the clutch pedal operates in flexible and reliable way
Notice:
(1) Make sure the clutch is fully applied and completely released when control the clutch
pedal.
(2) The clutch pedal must have certain free stroke. Otherwise, the full application of the
clutch may be impacted
(3) Tighten the lock nut after adjustment
Connect The
Clutch Cable
Bushing
Bushing
Adjusting Bolt
Brake Pedal Assembly
Sleeve
Clutch Pedal Torsion Spring
Retainer
Pedal Mat
Clutch Pedal Assembly
Clutch
Pedal
Bracket
Assembly
Adjusting Nut