Geely CK (2008). Manual part - 23

Geely CK (2008). Manual part - 23

89

6. Separate the manual shift assembly from the transmission control cable assembly

(1) Remove the E-shaped clip plate between the transmission control cable assembly and manual

shift assembly

(2) Remove the cotter pin and flat washer between the selector cable and shift assembly

(3) Remove the locking nut connecting the cable and the shift assembly

7. Installation is in the reverse order of the above operation

Notice:

(1) All the E-shaped clip plate and lock pins should be assembled correctly. Otherwise, the

shifting will be impacted.

(2) The shift device cushion should be correctly assembled. Otherwise, it will affect the seal

effect

(3) Torque of the 4 nuts attaching the shift assembly to the floor: 20~25N.m

(4) The set nut attaching the selector control cable to the shifter shall be adjusted properly

(if the set nut is improperly adjusted, the shift operation will be affected), when in neutral

shift, the shift lever shall be in correct position (you must check whether the shift control

is flexible and reliable in the meantime), after the adjustment is completed, tighten the

two nuts

(5) Make sure the shift number words on the top of shift lever ball face towards the driving

direction of the vehicle, properly tighten the set screw of the shift lever

90

Chapter 2 Accelerator Pedal

Section 1 Accelerator Pedal

Components

Replacement

1. Remove the accelerator cable

Loosen the set nut attaching the accelerator cable to the accelerator

cable bracket on the engine, remove the accelerator cable from

the throttle valve rocker arm

2. Remove accelerator pedal

(1) Remove two set nut between the accelerator pedal

and vehicle body

(2) Separate the accelerator cable

3. Detach the accelerator cable

4.Install the accelerator cable and accelerator pedal assembly in the reverse order of the

Notice:

(1) Accelerator pedal assembly fixing bolt torque: 20~25N.m

(2) Properly adjust the position of the accelerator cable set screw to ensure the adequate

tension of the accelerator cable

(3) Check whether the accelerator control is flexible and reliable

Cowl Baffle

Hole Plug

Accelerator

Pedal Assembly

Accelerator Cable

Adjusting Nut

Connect

The Engine

above procedure.

91

Chapter 3 Clutch Control System

Section 1 Clutch Control System

Clutch operating system description

This model is equipped with hydraulic and cable clutch control system, respectively used for 1.3L engine

1.5L engine.

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely

cause of the problem. Check each part in order. If necessary, replace these parts.

Section 2 Clutch Cable Control Mechanism

Components

Symptom

Suspected Area

1. Clutch pedal position (Too low)

2. Control mechanism (Stagnation)

3. Clutch pedal free stroke (too large)

Clutch does not release

1. Hydraulic pipe line (Air in line)

1. Control system (Incorrect assembly & adjustment)

2. Clutch assembly (Faulty)

Clutch noisy

Clutch slips

Connect The

Clutch Fork

Clutch Cable

Assmbly

Adjusting Nut

Cowl Baffle

Clutch and Brake

Pedal Assembly

92

Adjustment

1. Check and adjust clutch pedal height

The clutch pedal height should be 180~186 mm. Adjust the pedal by adjusting bolts.

2. Check and adjust clutch pedal stroke and free stroke

(1) The clutch pedal stroke: 134~142mm

(2) The clutch pedal free stroke: 10~30 mm

If the clutch pedal stroke and free stroke are not within specification, adjust it by adjusting the location of

the adjusting nut on the clutch cable. Re-adjust the clutch pedal height if necessary.

3. Check that the clutch pedal operates in flexible and reliable way

Notice:

(1) Make sure the clutch is fully applied and completely released when control the clutch

pedal.

(2) The clutch pedal must have certain free stroke. Otherwise, the full application of the

clutch may be impacted

(3) Tighten the lock nut after adjustment

Connect The

Clutch Cable

Bushing

Bushing

Adjusting Bolt

Brake Pedal Assembly

Sleeve

Clutch Pedal Torsion Spring

Retainer

Pedal Mat

Clutch Pedal Assembly

Clutch
Pedal
Bracket
Assembly

Adjusting Nut

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