Freightliner Business Class M2. Instruction - page 2

Maintenance Intervals for Schedules II and III

Maintenance

Sequence

Maintenance Interval

Service Date

Schedule II

Schedule III

Miles

km

Miles

km

1st

IM and M1

8000

12 000

10,000

16 000

2nd

M1 and M2

16,000

24 000

20,000

32 000

3rd

M1

24,000

36 000

30,000

48 000

4th

M1, M2, and M3

32,000

48 000

40,000

64 000

5th

M1

40,000

60 000

50,000

80 000

6th

M1 and M2

48,000

72 000

60,000

96 000

7th

M1

56,000

84 000

70,000

112 000

8th

M1, M2, M3, and M4

64,000

96 000

80,000

128 000

9th

M1

72,000

108 000

90,000

144 000

10th

M1 and M2

80,000

120 000

100,000

160 000

11th

M1

88,000

132 000

110,000

176 000

12th

M1, M2, and M3

96,000

144 000

120,000

192 000

13th

M1

104,000

156 000

130,000

208 000

14th

M1, and M2

112,000

168 000

140,000

224 000

15th

M1

120,000

180 000

150,000

240 000

16th

M1, M2, M3, M4, and M5

128,000

192 000

160,000

256 000

17th

M1

136,000

204 000

170,000

272 000

18th

M1 and M2

144,000

216 000

180,000

288 000

19th

M1

152,000

228 000

190,000

304 000

20th

M1, M2, and M3

160,000

240 000

200,000

320 000

21st

M1

168,000

252 000

210,000

336 000

22nd

M1 and M2

176,000

264 000

220,000

352 000

23rd

M1

184,000

276 000

230,000

368 000

24th

M1, M2, M3, and M4

192,000

288 000

240,000

384 000

25th

M1

200,000

300 000

250,000

400 000

26th

M1 and M2

208,000

312 000

260,000

416 000

27th

M1

216,000

324 000

270,000

432 000

28th

M1, M2, and M3

224,000

336,000

280,000

448 000

29th

M1

232,000

348 000

290,000

464 000

30th

M1 and M2

240,000

360 000

300,000

480 000

31st

M1

248,000

372 000

310,000

496 000

32nd

M1, M2, M3, M4, and M5

256,000

384 000

320,000

512 000

Table 3, Maintenance Intervals for Schedules II and III

General Information

00

Maintenance Intervals for Schedules II and III: 00–04

Business Class M2 Maintenance Manual, March 2016

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Maintenance Operations for Groups 00 through 88

Maintenance

Operation No.

Title of Maintenance Operation

Maintenance Intervals

IM

M1

M2

M3

M4

M5

01-01

Engine Drive Belt Inspecting

01-02

Engine Support Fastener Checking

09-01

Air Cleaner Element Inspecting and Replacing

13-01

Air Compressor Inspection

15-01

Alternator, Battery, and Starter Checking

20-01

Radiator Cap Inspecting

20-02

Radiator Pressure Flushing and Coolant Changing

20-03

Fan Drive Inspecting (Noise Emission Control)

20-04

Hybrid Electric System Coolant Changing

25-01

Eaton Fuller Clutch Release Bearing Lubricating

25-02

Eaton Fuller Clutch Release Cross-Shaft Lubricating

25-03

Clutch Hydraulic Fluid Level Checking

25-04

Clutch Hydraulic Fluid Changing

25-05

Clutch Adjusting, Manually Adjusted Clutches

26-01

Transmission Fluid Level Checking

26-02

Eaton Fuller Transmission Fluid Changing and Magnetic Plug
Cleaning

*

26-03

Allison and Eaton Fuller Transmission Breather Checking

26-04

Eaton Fuller Transmission Air Filter/Regulator Element
Cleaning

26-05

Allison Transmission Fluid and Filter Changing

26-06

Mercedes-Benz Transmission Fluid Changing and Magnetic
Plug Cleaning

26-07

Mercedes-Benz Transmission Leak Checking

31-01

Frame Fastener Torque Checking

31-02

Fifth Wheel Inspecting

31-03

Fifth Wheel Lubricating

31-04

Trailer Electrical Connector Lubricating

32-01

Suspension Inspecting

32-02

Suspension Lubricating

32-03

Suspension U-Bolt Torque Checking

33-01

Kingpin Lubricating

33-02

Tie Rod End Lubricating

33-03

Draw Key Nut Torque Checking

33-04

Tie Rod End Inspecting

General Information

00

Overview of Maintenance Operations: 00–05

Business Class M2 Maintenance Manual, March 2016

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Maintenance Operations for Groups 00 through 88

Maintenance

Operation No.

Title of Maintenance Operation

Maintenance Intervals

IM

M1

M2

M3

M4

M5

33-05

Wheel End Inspection and Maintenance, 6,000-Pound and
8,000-Pound Steer Axles with Oil-Lubricated Hubs

33-06

All-Axle Alignment Check

35-01

Axle Lubricant Level Checking

35-02

Axle Breather Checking

35-03

Axle Lubricant Changing and Magnetic Plug Cleaning

40-01

Wheel Nut Checking

40-02

Tire Check

41-01

Driveline Inspecting

41-02

Driveline Lubricating

42-01

Air Brake System Valve Inspection

42-02

Bendix Air Dryer Desiccant Replacement

§

42-03

Governor D–2A Check

42-04

Bosch Hydraulic Brake System Inspection

42-05

Dana Spicer, Haldex, and Gunite Slack Adjuster Lubrication

42-06

Meritor Camshaft Bracket Lubrication

42-07

Meritor Slack Adjuster Lubrication

42-08

Air Dryer AD–9, AD–IP, and AD–IS/DRM Check

42-09

Brake Lines and Fittings Inspection, Hydraulic Brakes

42-10

Brake Pedal Linkage and Mounting Plate Inspection

42-11

Air Brake Inspection and Leak Test

42-12

Bendix E-6 Foot Control Valve Inspection and Lubrication

42-13

Brake Inspection

42-14

Hydro-Max

Brake System Inspection

42-15

WABCO System Saver Air Dryer Desiccant Cartridge
Replacement

§

42-16

Versajust Slack Adjuster Inspection and Lubrication

46-01

Drag Link Inspecting

46-02

Power Steering Fluid Changing

46-03

Power Steering Fluid Level Inspecting

46-04

Power Steering Gear Lubricating

46-05

Drag Link Lubricating

46-06

Power Steering Filter Changing

47-01

Fuel Tank Band Nut Tightening

47-02

Fuel/Water Separator Element Replacing

47-03

LNG Fuel System Inspecting

General Information

00

Overview of Maintenance Operations: 00–05

Business Class M2 Maintenance Manual, March 2016

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Maintenance Operations for Groups 00 through 88

Maintenance

Operation No.

Title of Maintenance Operation

Maintenance Intervals

IM

M1

M2

M3

M4

M5

47-04

LNG Vacuum Integrity Testing

47-05

CNG Fuel System Inspecting

47-06

CNG High-Pressure Fuel Filter Element Replacing

47-07

CNG Fuel Cylinder Inspecting

49-01

Exhaust System Inspecting (Noise Emission Control)

49-02

CAT CGI Bellows and Piping Inspection

49-03

CAT CGI Bellows Replacement

60-01

Mirror Folding Check

60-02

Aerodynamic Component Inspection

72-01

Door Seals Lubricating

83-01

Air Conditioner Inspecting

83-02

HVAC Air Filter Replacing

**

88-01

Hood Rear Support Lubrication

*

Change petroleum-based lubricants at M2 (including M3, M4, and M5). Change synthetic lubricants at M5 only.

For Detroit axles, complete this procedure once a year or at the following applicable interval, whichever comes first: every 5000 miles (8000 km) for Schedule

I vehicles; every 25,000 miles (40 000 km) for Schedule II vehicles; or every 100,000 miles (161 000 km) for Schedule III vehicles.

Schedule II and Schedule III vehicles only.

§

If equipped with an oil-coalescing desiccant cartridge, replace the cartridge once a year, regardless of mileage. Otherwise use the M5 maintenance interval.

Complete this procedure every 25,000 miles (40 225 km), 3 months, or 500 operating hours, whichever comes first.

**

Replace the HVAC air filter at the recommended interval or every six months.

Table 4, Maintenance Operations for Groups 00 through 88

General Information

00

Overview of Maintenance Operations: 00–05

Business Class M2 Maintenance Manual, March 2016

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