Dongfeng EQ1030T47D-820. Instruction - page 8
Transmission
MT-4
13.Self-locking spring and steel ball
Take off 3 self-olcking springs and 3 self-lock steel balls from the
transmission housing.
14.Elastic pin sets
15.Fork shaft (reverse~5 speed)
Before disassembling, place all the fork shafts in neutral position.
Push the rear end of rork shaft (reverse~5 speed) so that it moves forward.
Then move the fork shaft backward to dismantle the shifting arm and shift-
ing device.
16.Fork shaft(3rd speed~4th speed)
Push the rear end of fork shaft so that it moves forward. Then move
the fork shaft backward to dismantle the shifting arm and shifting device.
Prevent the front-mounted interlock pin and steel ball from falling out.
Take out the inter lock pin from the front end of the fork shaft and
then remove 2 steel balls from the transmission case. At this time, be care-
ful not to mix or lose them.
17.Fork shaft(1st speed~2nd speed)
Refer to the above for disassembling procedures. Take 2 setting steel
balls from the transmission case. Be careful not to mix up or lose them.
Transmission
MT-5
18.Shifter fork
19.Retainer ring(countershaft rear bearing)
20.Countershaft rear centripetal ball bearing
Strike the front end of countershaft with copper bar or hand hammer
and move the countershaft backward 3mm.
Remove the retainer ring, place special tools into the ring groove and
dismount the bearing.
21.Countershaft front centripetal ball bearing
Strike the rear and of countershaft with copper hammer, move the
countershaft forward 3mm. Place special tools into the ring groove and
remove the bearing.
22.1st shaft
Hold an appropriate bar against the outer ring of 1st shaft bearing,
and then strike the outer ring of bearing towards the front of transmission.
23.Centripetal ball bearing(rear of 2nd shaft)
Strike the front end of 2nd shaft with copper hammer and move the
2nd shaft backward 3mm. Put special tools into the ring groove and
remove the bearing.
24.2nd shaft assembly
Take off the 2nd shaft assembly from the transmission case.
Transmission
MT-6
25.PTO coverplate bolt, 6.8 grade
26.PTO coverplate
27.Reverse shaft stop pin
After removing the PTO coverplate, take off the reverse shaft gear
stop pin from the transmission case.
28.Reverse shaft
Knock the rear end of reverse shaft with an appropriate metal bar and
strike it towards the interior of transmission case.
29.Reverse shaft gear assembly
30.Counter shaft 5th speed gear
Remove the retainer ring and put it aside. Then remove the 5th speed
gear of coun tershaft inward and take it out with the countershaft assembly.
Transmission
MT-7
Disassembling scheme and notes for 2nd shaft
assembly and 1st shaft assembly
Disassembling sequence of 2nd shaft assembly and 1st shaft
assembly
1.Thrust washer
2.2nd shaft 5th speed gear
3.Retainer ring
4.Synchronizer gear ( 5th speed)