Dongfeng EQ1030T47D-820. Instruction - page 5
Clutch
CL-3
Adjusting Clutch Pedal
1.Adjust the pedal height by means the spacing screw.
Height of the clutch pedal H：
160~170mm
2.Adjust the clutch pedal free play by master cylinder push rod:
Loose the locking nut when adjusting, turn the master cylinder push rod,
then make the push rod withstand the spacer and screw off for 1/5~1/2 cir-
cles, screw down the locking nut at last.
Pedal free play A：
30~50mm
Bleeding Procedure
Bleed air according to the following procedure:
Carefully monitor fluid levlel at master clinder during bleeding operation.
1.Fill in reservior with rocommended brake fluid.
2.Connect a transparent plastic tube to air bleeder valve.
3.Fully depress clutch pedal several times.
4.With clutch pedal depressed, open bleeder valve to release air.
5.Tighten the bleed valve.
6.Repeat steps 3 and 5 above until brake fluid flows from air bleeder valve
without air bubbles.
Clutch
CL-4
Clutch Control System
Clutch master pump
1.
Oil intake joint
2.
Dual wire clamp
3.
Pump body
4.
Return spring
5.
Piston oil intake valve return spring seat
6.
Piston oil intake valve return spring
7.
Piston oil intake valve oil seal
8.
Piston oil intake valve
9.
Oil pipe joint
10.
Limit screw seal ring
11.
Limit screw
12.Rubber cup
13.Piston
14.
Retainer ring
15.
Push rod thread fork
16.
Hex thin nut
17.
Push rod spacer
18.
Push rod
19.
Dustproof
Clutch
CL-5
Disassembly and assembly
Push pistion into cylinder body with screwdriver when removing or
tightening valve stopper screw.
Align groove of piston assembly and valve stopper when installing valve
stopper screw.
Clutch slave pump
Inspection
1.Check rubbing surface of slave cylinder for wear, rust or damage.
2.Check piston cup for wear or damage. Replace if necessary.
3.Check dust cover for cracks, deformation or damage. Replace if
necessaty.
4.Check piston spring for wear or damage. Replace if necessary.
1.
Slave pump push rod nut
2.
Shield
3.
Push rod
4.
Piston
5.
Rubber cup
6.
Pump body
7.
Oil drain screw plug
8.
Dustproof
Clutch
CL-6
Clutch Release Mechanism
Removel and installation
Install retainer spring and spring holder.
1.
Clutch driven disc
2.
Clutch cover and pressure plate
