Dongfeng EQ1030T47D-820. Instruction - page 3

General

GL-8

☆—

Running-in maintenance lubrication item

★—

Normal driving lubricating item

Main Adjusting Data

Lubricant

Capacity Data

Place of lubricating

Lubricating interval mileage (× 1,000km)

4

8 12 16 20 24 28 32 36 40

Slip yoke of steering drive shaft and spider bearing

Door hinge

Door lock, glass regulator, odometer flexible shaft

Hub bearing

Adjusting Items

Standard

Air valve clearance (cold)

Inlet valve

0.35mm

Exhaust valve

0.35mm

Oil pressure of idling engine

69~100kPa

Oil pressure of normal run engine

196~490kPa

Water temperature of normal run engine

80~95 ℃

Tension grade of alternator belt

10~15mm

Free travel of clutch pedal

25~40mm

Free play of brake pedal

20~25mm

Steering wheel free play

10°

Toe-in

0~2mm

Place

Lubricant

Type

Grade

Engine lubricating system

Engine oil

5W/20

API CF-4

Engine cooling system

Antifreeze, anti-rust coolan

t

Transmission

Manual operation special oil

75W/90

API GL-4

Main reductor

Industrial gear oil

75W/90

API GL-5

Steering gear

Power steering fluid

ATF-2

Clutch & brake system

Synthetic brake liquid

901-4

DOT4

Bearing and ball pin

Li-base lubricant grease

2, 3#

SH0535-93

Part

Capacity (L)

Fuel tank

65

Engine lubricant system

6.5

Water tank and cooling system

13 to full

Transmission

2.7

Main reductor

6.5~5.0 to overflow

Steering gear

to the MAX

Brake system

to the MAX

General

GL-9

Fuel

The qualified light diesel oil specified by GB/T19147-2003 could be applied for in China, and the

users choose different qualified light diesel oil according to the local temperature.

As for the vehicle for export, please take the local national regulations and standards and the cli-

mate for reference to choose the proper diesel oil.

Engine Lubricant

API CF-4 Grade diesel oil or special oil for CYQD32 is recommended. According to the local air

temperature, the user may choose different CF oil with different viscosity grade. Recommended tem-
perature range is as below.

Gear Oil

Middle-load (API GL-4) gear oil, heavy-load (GL-5) gear oil is recommended. The recommended

ambient temperature range for all gear oil is as below:

0# Light diesel oil

Local temperature above 4 ℃

10# Light diesel oil

Local temperature above -5 ℃

20# Light diesel oil

Local temperature between -5 ℃ ~ -14 ℃

35# Light diesel oil

Local temperature between -14 ℃ ~ -29 ℃

50# Light diesel oil

Local temperature between -29 ℃ ~ -44 ℃

General

GL-10

Transmission Gear Oil

The manually operated gear oil API GL-4, 75W/90 is recommended.

Lubricating Grease

The compound lithium grease is recommended, but the general lithium grease could also be used.

Fluid for Brake and Clutch

The DOT4, 901-4 brake fluid is recommended.

Note:
Never use brake fluid with different quality or type.

Engine Coolant

Long effective frostbite antirust fluid is recommended and its freezing point must be lower than the

lowest local temperature for 8 ℃ .

Tightening Torque

Tightening torque of the important part

Part

Tightening torque (N.m)

Upper cross arm and ball connecting part

22~26

Ball joint and steering shaft connecting part

78~98

Buffer rubber and cross member connecting part

62~76

Distance rod front end locking nut

118~157

Distance rod and cross member connecting part

54~71

Lower cross arm fixed nut

108~147

Upper cross arm fixed part on the frame

108~147

Torsion arm and lower cross arm fixed part

50~68

Upper cross arm fixed nut of two ends

71~103

Adjusting nut (on the adjusting arm)

108~127

Lower cross arm cotter pin fixed nut

118~191

Upper bracket nut of front shock absorber

32~42

Tighten nut of front shock absorber upper end

16~22

Nut of front shock absorber lower pin

32~42

Rear leaf spring U bolt and nut

100~105

The fixed part of rubber assist spring

35~47

Leaf spring pin and shackle fixed nut (Q341B12)

80~102

Leaf spring pin fixed bolt (Q151B0818)

16~22

Nut of rear shock absorber upper pin

46~62

Nut of rear shock absorber lower pin

46~62

Engine rear mounting cushion and cross member con-
necting part

88~108

Engine rear mounting bracket and cushion connecting
part

Follow EQB-37-1999

Transmission bolt and rear mounting bracket connect-
ing part

Follow EQB-37-1999

General

GL-11

Transition output shaft and propeller shaft connecting
part

69~78

Transition control flexible shaft fixed bracket and lon-
gitudinal member connecting part

13~16

Fixed bolt of flexible shaft two ends ball joint

25~30

propeller shaft and rear axle connecting part

69~78

Brake pipe joint

15~22

Front wheel nut

118~147

Rear wheel nut

118~147

Engine front mounting bracket and cylinder connect-
ing part

30~41

Engine front mounting cushion nut

46~56

Engine and clutch housing conneting part

39~49

Engine exhaust pipe and vehicle exhaust pipe connect-
ing part

51~65

Steering wheel locking nut

29~39

Steering gear and steering gear drive shaft universal
knuckle fork connecting nut

25~29

Steering gear and frame connecting nut

88~98

Steering drop arm locking nut

235~265

Drag link and drop arm connecting nut

88~137

Drag link and transition arm fixed nut

88~137

Middle pull rod and driven arm, transition arm fixed
nut

88~137

Steering knuckle arm and tie-rod connecting nut

88~137

Driven arm, transition arm bracket fixed bolt

52~627

Steering knuckle arm and steering knuckle fixed bolt

108~147

Steering limit bracket and frame fixed bolt

72~98

Steering knuckle and upper cross arm ball head fixed
nut

78~98

Steering knuckle and lower cross arm ball head fixed
nut

118~191

Rocker arm shaft nut

200~230

Middle pull rod clamp locking nut

25~28

Transition arm fixed nut

200~230

Driven arm fixed nut

160~190

Vehicle body front & rear mounting bracket and frame
connecting part

60~72

Front and rear fixed part of the vechile body

75~87

Front seat fixed bolt on floor

21~26

Rear seat fixed bolt on floor

43~55

Rear axke 3-way oil pipe joint and rear axle connect-
ing part

21~25

Fuel tank bracket and frame connecting part

21~28

Fuel tank band fixed bolt part

20~23

Part

Tightening torque (N.m)

Рассказать друзьям

Страницы