Daewoo Korando. Instruction - page 55
1B2-42 M161 ENGINE MECHANICAL
15. Check the length of the cylinder head bolt.
Length of the bolt(L)
When New 100 mm
Max. Length 105 mm
Notice
Replace the bolt if the measured length exceed the max.
length.
16. Installation should follow the removal procedure in the
reverse order.
M161 ENGINE MECHANICAL 1B2-43
TIMING GEAR CASE COVER
Preceding Work : Removal of viscous clutch
Removal of cylinder head front cover
Removal of tensioning device
Removal of water pump
Removal of oil filter element
Removal of oil pan
Removal of alternator bracker
1 Bolt (M8 X 60, 3 Pieces) ................. 22.5-27.5 Nm
2 Bolt (M8 X 75, 1 Piece) .................. 22.5-27.5 Nm
3 Seal
4 Timing Gear Case Cover
5 O-ring
6 Sleeve
1B2-44 M161 ENGINE MECHANICAL
Tools Required
001 589 72 21 00 Torque Wrench
116 589 20 33 00 Sliding Hammer
116 589 01 34 00 Threaded Bolt
Removal & Installation Procedure
1. Remove the power steering belt pulley and A/C compressor
bracket.
2. Remove the oil line from power steering pump.
3. Rotate the crankshaft so that the piston of number, cylinder
is at ATDC20°
Sliding Hammer 116 589 20 33 00
Threaded Pin 116 589 02 34 00
4. Put the alignment marks (arrows) on the timing chain and
camshaft sprocket.
5. Remove the chain tensioner.
Installation Notice
Tightening Torque
22.5 - 27.5 Nm
6. Remove the intake and exhaust camshaft sprocket
(remove the camshaft adjuster assembly in E23 engine).
Installation Notice
Tightening Torque
1st step 18 - 22 Nm
2nd step 85° - 95°
Notice
The flange bolt is designed to be used only once, so always
replace with new one.
7. Remove the guide rail pin using the sliding hammer (02)
and the threaded pin (03).
Notice
Apply the sealant on guide rail pin when installation.
M161 ENGINE MECHANICAL 1B2-45
8. Unscrew the bolts (A).
Installation Notice
Tightening Torque
22.5 - 27.5 Nm
9. Remove the belt pulley and vibration damper.
Installation Notice (Center Bolt)
Tightening Torque
1st step 180 - 220 Nm
2nd step 80° - 100°
10. Unscrew the bolts (1, 2) on timing gear case cover and
remove the timing gear case cover.
Installation Notice
Tightening Torque
22.5 - 27.5 Nm
Notice
Be careful not to damage the cylinder head gasket.
11. Remove the radial shaft seal
Notice
Installation note replace the seal with new one.
12. Clean the timing gear case cover and crankcase sealing
surface.
13. Replace the O-ring with new one and apply the sealant on
the sealing surface.
Notice
Be careful not to stain the oil chamber of chain tensioner
with the sealant.
14. Installation should follow the removal precedure in the
reverse order.
15. Warm up the engine and check for oil leaks.
