DAF 95XF. Instruction - page 47

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Removal and installation

XF ENGINE

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20. Install the heat shields of the exhaust

manifold and tighten the fixing bolts to the
specified tightening torque, see main group
“Technical data”.

21. Install the air-conditioning bracket, if

present.

22. Adjust the V-belt tension of the

air-conditioning compressor, see chapter
“Checking and adjusting”.

23. Install the reaction rod between the engine

and the radiator.

24. Install the compressor pipe from the air inlet

pipe to the compressor.

25. Install the inlet pipe between the

turbocharger and the intercooler.

26. Install the inlet air hoses between the

engine and the intercooler and tighten the
fixing bolts to the specified tightening
torque, see main group “Technical data”.

27. Connect the electric wiring.

28. Reconnect the earth lead to the battery.

29. Fill the cooling system.

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XF ENGINE

Removal and installation

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4.6 REMOVAL AND INSTALLATION OF GLOW FILAMENTS

Note:
If the vehicle has been fitted with two glow
filaments upon ex-works delivery, you must not
add two glow filaments yourself. The feeder
cable between starting motor, glow relay and
glow filaments on these vehicles is inadequate
for four glow filaments.

Removing the glow filaments
1.

Disconnect the earth lead from the battery
pole.

2.

Remove the electric wiring and connection
strip from the glow filaments.

3.

Remove the glow filaments.

4.

Check the glow filaments for damage, see
chapter “Inspection and adjustment”.

Installing the glow filaments
1.

Tighten the glow filaments to the specified
tightening torque, see main group
“Technical data”.

2.

Connect the wiring and the connection strip.
Make sure that the insulators are installed in
the correct place.

3.

Clean the contact surface of the glow
filament earth cable to ensure that it is
properly earthed on the inlet manifold.

4.

Fit the earth lead to the battery pole.

M200689

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Removal and installation

XF ENGINE

4-13

4.7 REMOVAL AND INSTALLATION, INLET MANIFOLD

Removal, inlet manifold
1.

Disconnect the earth lead from the battery
pole.

2.

Remove the wiring from the glow filaments
and the temperature sensor.

3.

Remove the coolant filter element, if
present.

4.

Remove the fuel leak-off pipe of the inlet
manifold.

5.

Remove the fuel filter element.

6.

Remove the injection lines.

7.

Disconnect the boost pressure pipe on the
inlet manifold.

8.

Remove the air inlet pipe between the
intercooler and the inlet manifold.

9.

Remove the attachment bolts from the inlet
manifold and remove the manifold.

Installation, inlet manifold
1.

Carefully clean the sealing faces of the inlet
manifold and the cylinder head.

2.

Install the inlet manifold with new gaskets
and tighten the fixing bolts to the specified
tightening torque, see main group
“Technical data”.

3.

Fit the fuel leak-off pipe to the inlet
manifold.

4.

Install the inlet air hose between the
intercooler and the inlet manifold and
tighten the fixing bolt to the specified
tightening torque, see main group
“Technical data”.

5.

Fit the boost pressure pipe.

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Removal and installation

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6.

Fit the injection lines.

7.

Install the fuel filter element.

8.

Install the coolant filter element, if present.

9.

Install the electric wiring of the glow
filaments and the temperature sensor.

10. Reconnect the earth lead to the battery

pole.

4.8 REMOVAL AND INSTALLATION, EXHAUST MANIFOLD

Removing the exhaust manifold
1.

Remove the heat shields (1) from the
turbocharger.

2.

Remove the air inlet hose (2).

3.

Remove the butterfly valve (3).

4.

Remove the inlet air pipe (4) between the
turbocharger and the intercooler.

5.

Remove the compressor pipe (5).

6.

Remove the heat shields from the exhaust
manifold.

7.

Remove the turbocharger oil supply and
discharge pipes.

8.

Remove the fixing bolts from the exhaust
manifold and remove the manifold.

M200565

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