DAF 95XF. Instruction - page 26

0

2

XE engine

TECHNICAL DATA

5-5

Inlet manifold
Attachment bolts

60 Nm

Glow plug attachment nut

55 Nm

Air inlet hose clamps

12 Nm

Turbocharger
Heat shield attachment bolts

30 Nm

(1)

Turbine housing clamp plate attachment nut

15 Nm

Attachment nuts
Exhaust manifold flange/turbocharger

60 Nm

(2)

Elbow on turbocharger

40 Nm

Oil supply pipe banjo bolt

90 Nm

(1)

Apply Loctite 243 to secure

(2)

Apply Copaslip to secure

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2

TECHNICAL DATA

XE engine

5-6

Vibration damper and fan drive

9
7

6

5
4

3

2

1

8

M200945

Vibration damper hub attachment bolts (1) in 4
phases:
1

st

phase, all attachment bolts

100 Nm

(1)

2

nd

phase, all attachment bolts

100 Nm

(1)

3

rd

phase, all attachment bolts

100 Nm

(1)

4

th

phase, all attachment bolts

100 Nm

(1)

Attachment bolts, vibration damper (5)

110 Nm

Attachment nuts, fan drive (8)

60 Nm

Attachment bolts, fan pulley (9)

30 Nm

(2)

Attachment nuts, fan clutch (7)

25 Nm

(2)

(1)

Tighten the attachment bolts evenly

(2)

Secure with Loctite 243

0

ǹ 200335

0

2

XE engine

TECHNICAL DATA

5-7

Cylinder head attachment bolts
Cylinder head bolts must only be used once. So
the cylinder head bolts should always be
replaced. The new cylinder head bolts have a
red/brown sealant on the thread.

Note:
-

Because of the sealant used on the cylinder
head bolts, their untightening torque may be
very high!

-

All M16 and M12 threaded holes must be
carefully cleaned with a screw tap before
the bolts are fitted.

-

Once the bolts have been tightened to the
specified torque, the angular displacement
of the M16 bolts must immediately be
started.

-

The sealant cannot be applied later.

Tightening cylinder head attachment bolts

Note:
Apply a drop of oil underneath the bolt heads
(on their abutting surface). Sealant also reduces
the frictional resistance, which means that no oil
must be applied to the thread.

1

st

phase

Tighten M16 in the
order indicated

50 Nm

(1)

2

nd

phase

Tighten M16 in the
order indicated

150 Nm

Tighten M12 in the
order indicated

94 Nm

(1)

3

rd

phase

M16 in the order
indicated in two stages of

60

_ angular

displacement

(1)

Apply a drop of oil to bolts M16 and M12 on the
abutting surface of the bolt heads.

M200562

16

15

10

5

4

3

9

14

13

12

8

2

1

7

11

17

6

21

18

19

20

M16

50 Nm

I

60

M12

II

III

III

M16

M200563

M16

150 Nm

II

94 Nm

60

M16

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2

TECHNICAL DATA

XE engine

5-8

Timing gear
Camshaft locking plate attachment bolts

30 Nm

(1)

Pump housing camshaft locking plate
attachment bolts

30 Nm

(1)

Timing case attachment bolts

25 Nm

Timing cover attachment bolts:
M10 attachment bolts

60 Nm

M8 attachment bolts

25 Nm

Timing cover protection plate attachment bolt

15 Nm

Camshaft gear attachment bolt

425 Nm

(1)

Idler gear attachment bolt

170 Nm

Pump housing camshaft gear attachment bolt

260 Nm

(1)

Compressor gear attachment nut

120 Nm

Steering pump gear attachment nut

80 Nm

(1)

Suction pipe banjo bolt

90 Nm

Delivery pipe banjo bolt

40 Nm

(1)

Apply Loctite 243 to secure

0

ǹ 200335

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