DAF 95XF. Instruction - page 26
0
2
XE engine
TECHNICAL DATA
5-5
Inlet manifold
Attachment bolts
60 Nm
Glow plug attachment nut
55 Nm
Air inlet hose clamps
12 Nm
Turbocharger
Heat shield attachment bolts
30 Nm
(1)
Turbine housing clamp plate attachment nut
15 Nm
Attachment nuts
Exhaust manifold flange/turbocharger
60 Nm
(2)
Elbow on turbocharger
40 Nm
Oil supply pipe banjo bolt
90 Nm
(1)
Apply Loctite 243 to secure
(2)
Apply Copaslip to secure
ǹ 200335
2
TECHNICAL DATA
XE engine
5-6
Vibration damper and fan drive
9
7
6
5
4
3
2
1
8
M200945
Vibration damper hub attachment bolts (1) in 4
phases:
1
st
phase, all attachment bolts
100 Nm
(1)
2
nd
phase, all attachment bolts
100 Nm
(1)
3
rd
phase, all attachment bolts
100 Nm
(1)
4
th
phase, all attachment bolts
100 Nm
(1)
Attachment bolts, vibration damper (5)
110 Nm
Attachment nuts, fan drive (8)
60 Nm
Attachment bolts, fan pulley (9)
30 Nm
(2)
Attachment nuts, fan clutch (7)
25 Nm
(2)
(1)
Tighten the attachment bolts evenly
(2)
Secure with Loctite 243
0
ǹ 200335
0
2
XE engine
TECHNICAL DATA
5-7
Cylinder head attachment bolts
Cylinder head bolts must only be used once. So
the cylinder head bolts should always be
replaced. The new cylinder head bolts have a
red/brown sealant on the thread.
Note:
-
Because of the sealant used on the cylinder
head bolts, their untightening torque may be
very high!
-
All M16 and M12 threaded holes must be
carefully cleaned with a screw tap before
the bolts are fitted.
-
Once the bolts have been tightened to the
specified torque, the angular displacement
of the M16 bolts must immediately be
started.
-
The sealant cannot be applied later.
Tightening cylinder head attachment bolts
Note:
Apply a drop of oil underneath the bolt heads
(on their abutting surface). Sealant also reduces
the frictional resistance, which means that no oil
must be applied to the thread.
1
st
phase
Tighten M16 in the
order indicated
50 Nm
(1)
2
nd
phase
Tighten M16 in the
order indicated
150 Nm
Tighten M12 in the
order indicated
94 Nm
(1)
3
rd
phase
M16 in the order
indicated in two stages of
60
_ angular
displacement
(1)
Apply a drop of oil to bolts M16 and M12 on the
abutting surface of the bolt heads.
M200562
16
15
10
5
4
3
9
14
13
12
8
2
1
7
11
17
6
21
18
19
20
M16
50 Nm
I
60
M12
II
III
III
M16
M200563
M16
150 Nm
II
94 Nm
60
M16
ǹ 200335
2
TECHNICAL DATA
XE engine
5-8
Timing gear
Camshaft locking plate attachment bolts
30 Nm
(1)
Pump housing camshaft locking plate
attachment bolts
30 Nm
(1)
Timing case attachment bolts
25 Nm
Timing cover attachment bolts:
M10 attachment bolts
60 Nm
M8 attachment bolts
25 Nm
Timing cover protection plate attachment bolt
15 Nm
Camshaft gear attachment bolt
425 Nm
(1)
Idler gear attachment bolt
170 Nm
Pump housing camshaft gear attachment bolt
260 Nm
(1)
Compressor gear attachment nut
120 Nm
Steering pump gear attachment nut
80 Nm
(1)
Suction pipe banjo bolt
90 Nm
Delivery pipe banjo bolt
40 Nm
(1)
Apply Loctite 243 to secure
0
ǹ 200335