Chery A series. Instruction - page 56
——Disassemble the gearshift shaft bolt by special
tools and take off compression spring and
gearshift shaft assembly.
——Disassemble the reverse gear lockup screw
(see as the arrowhead pointed).
— — Disassemble left and right output flange
cover.
——Take out the internal snap ring and dish ring,
and disassemble the output flange.
Special Tool
J-16
——Shift to 5th and reverse gear.
——Glide the synchronizer downward according
to arrowhead 1 direction and shift to 5th.
——Move the first fork downward according to
the arrowhead 2 direction and shift to reverse
gear.
——Take off fixing bolt and washer of the 5th
synchronizer by a special tool.
——Prize up the 5th fork pad and turn left the 5th
fork bushing, take off the 5th fork assembly.
— — Disassemble 5th driving gear and its
synchronizer assembly.(by special tools)
Special Tool
Special Tool
Special Tool
J-17
——Take off 5th driven gear snap ring and 5th
driven gear.
——Take off the bearing shift slice clamping bolt
behind of input shaft by a special tool.
——Disassemble the fixing bolt of transmission
front and rear housing, take off the
transmission housing and front/rear housing
gasket.
Special Tool
J-18
——Take off the fork shaft and its upper and lower
spring, take off 5th fork guide assembly,
reverse gear fork guide, 3rd-4th shift fork and
1st-2nd fork.
——Take off 4th driven gear snap ring and 4th
driven gear (by a special tool).
Special Tool
——Take off input shaft A assembly, pay attention
that the reverse gear B are not the shift.
J-19