Chery A series. Instruction - page 51
ASSEMBLY AND ADJUSTMENT OF CLUTCH CABLE
·Put dust cap up and screw jam nut (11) and
adjustment bushing (12) to the upper end
(make the adjustment travel L minimum)
so as to facilitate the assembly of clutch
cable.
·Coat a little lubricant on the assembly
fitting surface of clutch cable.
·Put clip (1) across the guiding cylinder of
clutch pedal on the front brattice to
connect the clutch pedal. Make sure that
washer (3) and end face of guiding
cylinder of clutch pedal are spliced.
·Make butt end (18) fixed by bracket after
across the slot in release arm of
transmission and rubber cushion through
the upper face of transmission.
·After the assembly, uplift the segregation
arm of transmission by hand and adjust the
adjustment bushing (12) down at the same
time, so the 2~3mm clearance for
segregation arm of transmission is
available; then tread the clutch pedal for 10
times to ensure the fitness of assembly and
readjust the adjustment bushing to
guarantee that the 2~3mm clearance for
segregation arm of transmission is
available (Remarks：For new clutch, the
adjustment travel L of driven disk cable
shall not be less than 18mm. See Pic.2).
·Carry out the driving examination for the
whole automobile. Clutch and gear shifting
operation shall be normal.
·Screw jam nut (11) down to close with
adjustment bushing (12), and then put
down dust cover (9).
Picture 2 Sketch Map of Western
Clutch Adjustment
Move direction of release
disk after driven disk wear
down
Transmission
release pusher
When driven disk wear down,
unscrew the nuts and adjust the
bushing to a proper position
Adjust
bushing
Jam nut
Rubber cushion
Bracket
2~3mm free
travel
H-4
L (adjustment travel)
CLUTCH DISASSEMBLY
·Disassemble the transmission.
·Unscrew 9 fixed bolts in flywheel
cornerwise and dismount the flywheel.
·Remove clutch plate.
·Pry out snap ring of release disk by
screwdriver and remove the release disk.
·Unscrew 6 connection bolts in clutch
pressure plate and output end of
crankshaft, and remove the clutch pressure
plate.
H-5
CLUTCH OVERHAUL
· Clutch friction disk: measure the dent depth of
rivet head, i.e. the distance between the rivet head
and the friction disk surface. In case it is found that
the depth reaches the using limit for any hole, the
friction disk shall be changed.
Standard value Maintenance
Rivet head
Dent depth
1.5mm
0.06in
0.5mm
0.02in
·Measure the clutch disc runout using a dial indicator.
If the runout is excessive, replace the clutch disc.
Runout 0.8mm max
Clutch pressure plate:
·Examine whether the diaphragm spring has
abnormal wear or damage.
·Examine whether the pressure plate has wear or hot
point.
·In case of any abnormality, the pressure plate shall
be changed. The pressure plate shall not be
disassembled into two parts: diaphragm spring and
pressure plate.
·Measure the clutch pressure plate runout using a dial
indicator. If the runout is excessive, replace the
clutch disc.
Runout 0.25mm max
Flywheel:
·Examine whether the connection surface of friction
disk exists abnormal wear or hot point; the change
or maintenance shall be conducted if necessary.
·Measure the flatness of the flywheel with a straight
edge and a feeler gauge. If not as specified, replace
the clutch cover.
Maximum clearance 0.05mm
Service limit 0.15mm
H-6
CLUTCH INSTALLATION
Before the assembly, flywheel surfaces and pressure
plate shall be clear and dry.
——Assemble the pressure plate on the crankshaft
and screw up bolts in accordance with
prescribed moment.
—— Assemble release disk and fit on snap ring.
—— Assemble clutch disk.
N•m Kg-m
1b-ft
Pressure plate
assembly bolt
Torque
57-65 5.7-6.5 41.5-47.0
—— Assemble flywheel.
——Screw up flywheel bolt uniformly according to
the diagonal line.
——Coat a thin layer of grease on the input axle
and then assemble the transmission with
engine.
Remarks:
When put the input axle of transmission into the
clutch friction disk, the flywheel shall be revolved
until the input axle of transmission and spline
meshed.
N•m Kg-m
1b-ft
Flywheel
bolt
Torque
18-28
1.8-2.8 13.5-20.0
H-7
