Chery A series. Instruction - page 45
No
Replace the fuel pump
Yes
Repair or replace the
fuel return pipe
13
Verify that the fuel return pipe has any
leakage or bending.
No
Replace the fuel
pressure regulator
Yes
Proceed to next step.
14
Disconnect the connector of idle speed
actuator before the temperature of
engine coolant reaches 35
0
C in order to
observe whether the engine speed is
decreasing.
No
Repair or replace the
idle speed actuator
Yes
Proceed to next step.
15
Turn the ignition switch to “ON”
position. verify that the voltages at
following ECU pins are normal: 13# is
at about 12V of battery voltage; 80# and
61# are at zero.
No
Inspect the wiring
harness and plug in
connector
Yes
Proceed to next step.
16
Run the engine at idle speed; until the
coolant temperature reaches normal
value, then verify that the ignition
advance angle is normal.
No
Adjust the ignition
advance angle
Yes
Proceed to next step.
17
Verify that the compression pressure of
engine cylinder is normal.
No
Fix the malfunction
Yes
Repair or replace
18
Verify that the absolute pressure and
temperature sensor of air intake
manifold has any blockage.
No
Proceed to next step.
Yes
Replace the ECU.
19
Verify that the coolant temperature
sensor is normal.
No
Repair or replace
G-69
5) Difficult start-up of cold engine
Item
No.
Operation procedure
Inspection
results
Follow-up procedure
Yes
Fix the indicated
malfunction
1
Turn the ignition switch to “ON”
position. Inspect with the diagnostic
tester verify that there is any
malfunction information record.
No
Proceed to next step.
Yes
Proceed to next step.
2
Inspect with multimeter to see
whether the coolant temperature
sensor is normal. (Or connect a
1.5K
Ω resistance in series with
ECU’s pin of 39# and 35# to replace
the function of the coolant
temperature sensor to start up the
engine. If the engine can be started, it
indicates that the coolant temperature
sensor is abnormal.)
No
Replace the sensor
Yes
Proceed to next step.
3
Turn the ignition switch to “ON”
position and connect the adaptor
between ECU and the wiring harness.
Verify that the voltages at following
ECU pins are normal: 13# is at about
12V of battery voltage; 80# and 61#
are at zero.
No
Inspect the wiring harness
and plug in connector
Yes
Proceed to next step.
4
Verify that the air filter is free of any
blockage.
No Replace
Yes
Proceed to next step.
5
After start up, verify that the air
intake manifold pressure is
maintained between 35-65 kPa at idle
speed.
No
Fix the leakage of air
intake system.
Yes
Inspect the throttle valve
and idle speed passage.
6
Step on the throttle gently to verify
that it is easy to be started up.
No
Proceed to next step.
Yes
Proceed to next step.
7
Disconnect the connector of idle
speed actuator before the temperature
of engine coolant reaches 35℃ in
order to observe whether the engine
speed is decreasing.
No
Repair or replace the idle
speed actuator
8
Connect the fuel manometer valve
(the connecting point will depend on
Yes
Proceed to next step.
G-70
(the connecting point will depend on
the types of car models). Ground the
86# pin of the fuel pump relay
directly. Connect the ignition switch
to operate the fuel pump relay and the
fuel pump in order to verify that the
fuel pressure is maintained at about
350kPa.
No
Proceed to Step 12
Yes
Proceed to Step 11
9
Provide a voltage supply of 12V with
special connector between the battery
and the fuel injector, and verify that
the fuel injector functions normally.
No
Proceed to next step.
Yes
Proceed to next step.
10
After washing and cleaning the fuel
injector, verify again that it can
function normally.
No
Replace the fuel injector
Yes
Replace the fuel
11
Verify that the fuel is deteriorated or
contaminated with water.
No
Proceed to Step 17.
Yes
Proceed to next step.
12
Verify that the fuel pressure is lower
than 350kPa.
No
Proceed to Step 16.
Yes
Proceed to next step.
13
Close the fuel manometer valve.
Connect the ignition switch again to
re-operate the fuel pump in order to
verify that the fuel pressure can be
established.
No
Proceed to Step 15
Yes
Replace the fuel pressure
regulator.
14
Open the fuel manometer valve and
clamp the fuel return pipe with the
fuel tube clamp to stop the fuel return
in order to verify that the fuel
pressure can be established quickly.
No
Repair or replace fuel
injector or fuel pipe
Yes
Repair or replace the fuel
air inlet pipe
15
Verify that the fuel inlet pipe has any
leakage or blockage.
No
Replace the fuel pump
Yes
Repair or replace the fuel
return pipe
16
Verify that the fuel return pipe has
any leakage or bending.
No
Replace the fuel pressure
regulator
Yes
Proceed to next step.
17
Verify that the pressure of engine
cylinder is normal.
No
Fix the malfunction
Yes Repair
18
Verify that the engine air intake
system has any leakage.
No
Proceed to next step.
Yes
Repair or replace
19
Verify that the absolute pressure and
temperature sensor of air intake
manifold have any blockages.
No
Replace the ECU.
G-71
6) Unstable idle speed at all time
Yes
Fix the indicated
malfunction
1
Turn the ignition switch to “ON”
position. Inspect with the diagnostic
tester to see whether there is any
malfunction information record.
No
Proceed to next step.
Yes
Repair or replace idle
speed actuator
2
Verify that the EWD3 idle speed actuator
or idle speed actuator with step motor is
jammed.
No
Proceed to next step.
Yes
Inspect the wiring
harness and plug in
connector
3
Connect the ignition switch and verify
that the links between water temperature
sensor, idle speed step motor and ECU
are properly connected.
No
Proceed to next step.
Yes
Proceed to Step 8
4
Run the engine at idle speed and cut off
the cylinders one by one in order to
observe whether the speed is decreasing
or fluctuating.
No
Proceed to next step.
Yes
Proceed to next step.
5
Verify that the fuel injector of each
cylinder functions normally.
No
Inspect the fuel injector
and the wiring harness
Yes
Proceed to next step.
6
Verify that the resistance of each cylinder
high voltage cable is normal.
No Replace
Yes Replace
7
Verify that the ignition coil is damaged.
No
Proceed to next step.
Yes
Proceed to next step.
8
Verify that the spark plug is normal.
No
Replace the spark plug
Yes
Proceed to next step.
9
Connect the fuel manometer valve. Short
the 30# and 87# pins of the fuel pump
relay to operate the fuel pump in order to
verify that the fuel pressure is being
maintained at about 350kPa.
No
Proceed to Step 13.
Yes
Proceed to Step 12.
10
Provide a voltage supply of 12V with
special connector between the battery and
the fuel injector, and verify that the fuel
injector functions normally.
No
Proceed to next step.
Yes
Proceed to next step.
11
After washing and cleaning the fuel
injector, verify again that it can function
normally.
No
Replace the fuel injector
Yes
Replace the fuel
12
Verify that the fuel is deteriorated or
contaminated with water.
No
Proceed to Step 18
Yes
Proceed to next step.
13
Verify that the fuel pressure is lower than
350kPa.
No
Proceed to Step 17.
14
Close the fuel manometer valve. Connect
Yes
Proceed to next step.
G-72