Chery A series. Instruction - page 1

Chery A series car service manual

FOREWORD

This manual contains on-vehicle service and diagnosis for Chery A series cars.

For proper repair and maintenance, a thorough familiarization with this manual is important,
and it should always be kept in a handy place for quick and easy reference.

All the contents of this manual, including drawings and specifications, are at latest available
at the time of printing. As modification affecting repair or maintenance occur, relevant
information supplementary to this volume will be made available at Chery dealers. This
manual should be kept up-to-date.

Chery company reserves the right to alter the specifications and contents of this manual
without obligation or advanced notice.

CHERY AUTOMOBLE CO., LTD

ANHUI CHINA

CONTENT

Title Section

General Information

GI

Engine

B

Lubrication System

D

Cooling System

E

Fuel and Emission Control System

F

Engine Electrical System

G

Clutch

H

Manual Transmission

J

Axles And Suspension System

M

Steering System

N

Braking System

P

Body

S

Body Electrical System

T

Air Conditioner System

U

Technical Data

TD

Special Tools

ST

GENERAL INFORMATION

HOW TO USE THIS MANUAL… … … … … … … … … … … … … … … … GI-2

RANGE OF TOPICS… … … … … … … … … … … … … … … … … … …GI-2

SERVICE PROCEDURE … … … … … … … … … … … … … … … … ………GI-2

ADVISORY MESSAGES… … … … … … … … … … … … … … … … ………GI-2

UNITS… … … … … …… … … … … … … … … … … … … … … …GI-4

UNITS …………………… … … … … … … … … … … … … … … … ………GI-4

FUNDAMENTAL PROCEDURE… … … … … … … … … …… … … … …GI-5

PROTECTION OF VEHICLE… … … … …… … … … … … … … … …………GI-5

PREPARATION OF TOOLS AND MEASURING EQUIPMENT …………………GI-5

DISASSEMBLY …………………………………………………………………… GI-5

INSPECTION DURING REMOVAL, DISASSEMBLY ……………………………GI-5

ARRANGEMENT OF PARTS…………………………………………………… GI-6

CLEANING OF PARTS ……………………………………………………………GI-6

REASSEMBLY ……………………………………………………………………GI-6

ADJUSTMENT …………………………………………………………………… GI-7

RUBBER PARTS AND TUBING………………………………………………… GI-7

HOSE CLAMPS …………………………………………………………………… GI-7

VISE ……………………………………………………………………………… GI-7

ELECTRICAL SYSTEM … … … … … … … … … …… … … ……………………GI-8

ELECTRICAL PARTS … … … … … … … … … …… … … … ………………GI-8

CONNECTOR … … … … … … … … … …… … … … …………………………GI-8

ELECTRICAL TROUBLESHOOTING TOOL… … ……… … … … … … … …GI-11

TOWING … … … … … … … … … …… … … … …………………………………GI-12

TOWING… … … … … … … … … …… … … … ……………………………GI-12

TOWING HOOKS… … … … … … … … … …… … … … ……………………GI-12

IDENTIFICATION NUMBER LOCATION… … … … … … … … … … … …GI-14

VEHICLE IDENTIFICATION NUMBER (VIN) … … … … … … … …GI-14

DESCRIPTION OF VIN … … … … … … … … … …… … … ……GI-14

ENGINE IDENTIFICATION NUMBER … … … … … … … … …… … … …GI-15

PRE-DELIVERY INSPECTION… … … … … … … … …… … … … …………GI-16

PRE-DELIVERY INSPECTION … … … … … … … … … … … … … … … …GI-16

SCHEDULE MAINTENANCE … … … … … … … … … …… … … … …………GI-17

SCHEDULE MAINTENANCE TABLE … … … … … …… …… … … … ……GI-17

GI-1

HOW TO USE THIS MUNUAL

RANGE OF TOPICS

·

This manual contains procedures for performing all required service operations. The

procedures are divided into the following five basic operations:

—Removal/Installation
—Disassembly/Assembly
—Replacement
—Inspection
—Adjustment
·Simple operations which can be performing easily just by looking at the vehicle (i.e.,

removal/installation of parts, jacking, vehicle lifting, cleaning of parts and visual
inspection) have been omitted.

SERVICE PROCEDURE

Inspection, adjustment
·Inspection and adjustment procedures are divided into steps. Important points regarding the

location and contents of the procedures are explained in detail.

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components.,

show how the parts fit together and describes visual part inspection. However, only
removal/ installation procedures that need to be performed methodically have written
instructions.

2. Expendable parts, tightening torques and symbols for oil, grease and sealant are shown in

the overview illustration. In addition, symbols indicating parts requiring the use of special
service tools or equivalent are also shown.

3. Procedures steps are numbered and the part that is the main point of that procedure is

shown in the illustration with the corresponding number. Occasionally, there are
important points or additional or additional information concerning a procedure. Refer to
this information when serving the related part.

ADVISORY MESSAGES
·You’ll find several Warnings, Cautions, Notes, Specifications and Upper and Lower
Limits
in this manual.

Warning
·A Warning indicates a situation in which serious injury or death could result if the warning

is ignored.

Caution
·A Caution indicates a situation in which damage to the vehicle or parts could result if the

caution is ignored.

GI-2

Note
·A Note provides added information that will help you to complete a particular procedure.

Specification
·The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits
·The values indicate the upper and lower limits that must not be exceeded when performing

inspections or adjustments.

GI-3

Рассказать друзьям