Chery A series. Instruction - page 1
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Chery A series car service manual
FOREWORD
This manual contains on-vehicle service and diagnosis for Chery A series cars.
For proper repair and maintenance, a thorough familiarization with this manual is important,
and it should always be kept in a handy place for quick and easy reference.
All the contents of this manual, including drawings and specifications, are at latest available
at the time of printing. As modification affecting repair or maintenance occur, relevant
information supplementary to this volume will be made available at Chery dealers. This
manual should be kept up-to-date.
Chery company reserves the right to alter the specifications and contents of this manual
without obligation or advanced notice.
CHERY AUTOMOBLE CO., LTD
ANHUI CHINA
CONTENT
Title Section
GENERAL INFORMATION
HOW TO USE THIS MANUAL… … … … … … … … … … … … … … … … GI-2
RANGE OF TOPICS… … … … … … … … … … … … … … … … … … …GI-2
SERVICE PROCEDURE … … … … … … … … … … … … … … … … ………GI-2
ADVISORY MESSAGES… … … … … … … … … … … … … … … … ………GI-2
UNITS… … … … … …… … … … … … … … … … … … … … … …GI-4
UNITS …………………… … … … … … … … … … … … … … … … ………GI-4
FUNDAMENTAL PROCEDURE… … … … … … … … … …… … … … …GI-5
PROTECTION OF VEHICLE… … … … …… … … … … … … … … …………GI-5
PREPARATION OF TOOLS AND MEASURING EQUIPMENT …………………GI-5
DISASSEMBLY …………………………………………………………………… GI-5
INSPECTION DURING REMOVAL, DISASSEMBLY ……………………………GI-5
ARRANGEMENT OF PARTS…………………………………………………… GI-6
CLEANING OF PARTS ……………………………………………………………GI-6
REASSEMBLY ……………………………………………………………………GI-6
ADJUSTMENT …………………………………………………………………… GI-7
RUBBER PARTS AND TUBING………………………………………………… GI-7
HOSE CLAMPS …………………………………………………………………… GI-7
VISE ……………………………………………………………………………… GI-7
ELECTRICAL SYSTEM … … … … … … … … … …… … … ……………………GI-8
ELECTRICAL PARTS … … … … … … … … … …… … … … ………………GI-8
CONNECTOR … … … … … … … … … …… … … … …………………………GI-8
ELECTRICAL TROUBLESHOOTING TOOL… … ……… … … … … … … …GI-11
TOWING … … … … … … … … … …… … … … …………………………………GI-12
TOWING… … … … … … … … … …… … … … ……………………………GI-12
TOWING HOOKS… … … … … … … … … …… … … … ……………………GI-12
IDENTIFICATION NUMBER LOCATION… … … … … … … … … … … …GI-14
VEHICLE IDENTIFICATION NUMBER (VIN) … … … … … … … …GI-14
DESCRIPTION OF VIN … … … … … … … … … …… … … ……GI-14
ENGINE IDENTIFICATION NUMBER … … … … … … … … …… … … …GI-15
PRE-DELIVERY INSPECTION… … … … … … … … …… … … … …………GI-16
PRE-DELIVERY INSPECTION … … … … … … … … … … … … … … … …GI-16
SCHEDULE MAINTENANCE … … … … … … … … … …… … … … …………GI-17
SCHEDULE MAINTENANCE TABLE … … … … … …… …… … … … ……GI-17
GI-1
HOW TO USE THIS MUNUAL
RANGE OF TOPICS
·
This manual contains procedures for performing all required service operations. The
procedures are divided into the following five basic operations:
—Removal/Installation
—Disassembly/Assembly
—Replacement
—Inspection
—Adjustment
·Simple operations which can be performing easily just by looking at the vehicle (i.e.,
removal/installation of parts, jacking, vehicle lifting, cleaning of parts and visual
inspection) have been omitted.
SERVICE PROCEDURE
Inspection, adjustment
·Inspection and adjustment procedures are divided into steps. Important points regarding the
location and contents of the procedures are explained in detail.
Repair procedure
1. Most repair operations begin with an overview illustration. It identifies the components.,
show how the parts fit together and describes visual part inspection. However, only
removal/ installation procedures that need to be performed methodically have written
instructions.
2. Expendable parts, tightening torques and symbols for oil, grease and sealant are shown in
the overview illustration. In addition, symbols indicating parts requiring the use of special
service tools or equivalent are also shown.
3. Procedures steps are numbered and the part that is the main point of that procedure is
shown in the illustration with the corresponding number. Occasionally, there are
important points or additional or additional information concerning a procedure. Refer to
this information when serving the related part.
ADVISORY MESSAGES
·You’ll find several Warnings, Cautions, Notes, Specifications and Upper and Lower
Limits in this manual.
Warning
·A Warning indicates a situation in which serious injury or death could result if the warning
is ignored.
Caution
·A Caution indicates a situation in which damage to the vehicle or parts could result if the
caution is ignored.
GI-2
Note
·A Note provides added information that will help you to complete a particular procedure.
Specification
·The values indicate the allowable range when performing inspections or adjustments.
Upper and lower limits
·The values indicate the upper and lower limits that must not be exceeded when performing
inspections or adjustments.
GI-3
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