Chery A15 / 480 LHD model. Instruction - page 48

------Remove the gas spring which raises and

supports the trunk lid. Its one end is fixed
on the door, while the other end is fixed
on the drain channel of the strut.



------In removing gas spring, screwdriver is to

be used to move the lock hook to take out
the gas spring from swivel pin of the bolt.
If this gas spring is to be further used, the
lock hook shall not be completed moved
out, otherwise the lock hook would be
damaged.





------ Another operator shall pull off the bolt,

remove the trunk lid, and put it on a
surface on which a suitable layer of
protective material shall be placed
beforehand.


If the lid is to be replaced, before removing
fixing bolts of door, the rear windscreen
shall be removed. Install in the reverse
order of removal.
Spray coating process has been described in
the “Steel plate spray coating process”.

------Any necessary adjustment for the edge of

trunk lid can be performed through
movement of hinges, on which there are
slots designed for adjustment.

------If the trunk lid is to be adjusted

horizontally, move the hinge on the side
until the value of movement becomes
consistent to the designed adjusting
value. Adjustment can also be conducted
through moving the center of the top.

------After

adjustment

is

finished,

the

connecting surface of rear door and the
side shall be checked as to if it is even or
not, if the joint with sealing rubber is
satisfactory or not. A good joint can
provide the trunk lid with pressure seal,
which can prevent water, air and dust
from admission or give out the chick
sound.

------Check if the transparent plastic adhesive

tape for preventing rubber block from
contacting the coated paint of vehicle
body exists or not. If the tape does not
exist or it has already aged, isopropyl
alcohol or heptane is to be used for
cleaning the contact surface, and new
adhesive tape is to be pasted.


REMOVAL OF LOCK STRIKER
------Take out the screws of two lock

strikers, 2 for each. The screws are
on the side of luggage boot.


REMOVAL OF TOP PART OF
CENTRAL LOCK

------Remove the two screws of lower frame of

trunk lid to remove the top of central lock.



------Remove the two screws between the

bottom part of central lock and rear end
panel. For CHERY model—A15RHD
with luggage boot trim panel available,
the trim panel shall be removed before
removing the screws.

------Install lock in the reverse order of its

removal. Tightening torque for screws of
side locks is 7.2±0.7N·m. Tightening
torque for screw on top of lock striker is
7.2±0.7N·m

ADJUSTMENT OF LOCK AND TRUNK LID
------If the trunk lid fails to be closed properly due to its wrong position, it can be adjusted

through adjusting the position of lock striker.

------It is possible to make horizontal adjustment of the trunk lid, for there is a slot on its

top. Adjustment made is to assure an even clearance of 5±0.5mm between trunk lid
and rear side panels on two sides.


REMOVAL & INSTALLATON OF FRONT DOOR
GLASSES

REMOVAL:

----Before removal of front door glasses, the

trim panel and waterproof film shall be
removed first following instructions.

----Pull out the inner and outer door waterproof

strips; begin the removal from the rib of the
internal side of the central door frame.

----Place the glass at the center of the door

frame. Loosen the fixing slot of the
window regulator support.

----When removing the glass, incline the upper

part of the glass towards outside direction
of the door.


INSTALLATION:
Install in the reverse order of removal.
NOTE:
Do not tighten the screw before until the
glass is installed in place properly.


REMOVAL & INSTALLATON OF REAR
DOOR GLASSES

REMOVAL:
----Before removal of front door glasses, the

trim panel and waterproof film shall be
removed first following instructions.

----Pull out the inner and outer door waterproof

strips; begin the removal from the rib of the
internal side of the central door frame.

----Place the glass at the center of the door

frame. Loosen the fixing slot of the
window regulator support.

----When removing the glass, incline the upper

part of the glass towards outside direction
of the door.

Install in the reverse order of removal.
NOTE:
Do not tighten the screw before until the
glass is installed in place properly.

REMOVAL & INSTALLATON OF REAR
QUARTER GLASS

REMOVAL
----Before removal of quarter glass, the trim

panel and waterproof film shall be removed
first following instructions.

----Take out the inner and outer pressed

moldings of the door, and remove them
from the rib position of the internal side of
the central door frame.

----Loosen the bolts between the central guide

rail and inner panel of the door, and
remove the central guide rail.

----Pull the quarter glass outwards and it

should be removed easily.

INSTALLATION:
Install in the reverse order of removal.

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