BYD E6. Service Instruction - page 10
BYD e6A AUTO Owner's Manual
Vehicle Service & Maintenance 4-7
NOTICE
When cleaning the internal side of the rear
window, pay attention to not scratching or
damaging heating wire or its connector.
Please use a damp, soft cloth to clean the air
conditioning control panel, multimedia system,
instrument panel, control panel, and
switches.
Dip a clean, soft cloth into the water or warm
water, and then wipe away the dust gently.
NOTICE
◆ Do not use organic substances (like
solvent, kerosene, alcohol, or gasoline)
and acid-base solutions, because these
chemicals will lead to color change,
taint, and peeling on the surface.
◆ Before using detergent or polish, first
please make sure they do not include
the substances mentioned above.
◆ If you use new liquid detergent, please
do not spill the liquid onto the inside
surface of the vehicle as it may contain
harmful substance. If there is any
spillage, please clean up the spilled
liquid at once in the way described
previously.
Leather Trimming inside the Car
For leather trimming, you can use neutral
detergent intended for woolen fabrics to clean
them.
Use a soft cloth dipped with 5% of neutral
detergent intended for woolen fabrics to
erase the dust, and then wipe off the residual
detergent with a clean, wet cloth.
If any part of the leather gets wet after
cleaning, please wipe it dry with a clean, soft
cloth and keep it in the ventilated shade for
drying.
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BYD e6A AUTO Owner's Manual
4-8 Vehicle Service & Maintenance
NOTICE
◆ If stains cannot be removed with the
neutral cleanser, cleanser free of
organic solvent can be used.
◆ Don't wash leather with organic
substances at all, like volatile oil,
alcohol, gasoline, or acid or alkaline
solution, etc, as they will cause leather
to fade.
◆ The nylon brush or the synthetic fiber
cloth etc will sratch and damage the
good texture on the leather surface.
◆ Dirty decorative leather pieces will
cause mildew. Especially, keep the
decorative pieces clean and protected
from oil stains.
◆ Exposure to the sunshine for a long time
will make the leather surface be
hardened or shrink. Thus, the car should
be parked in the cool and shady place,
especially in the summer.
◆ In the hot summer, as the temperature
inside the car rises easily, objects made
from ethylene plastics, plastics, or
wax-included materials, which may stick
to leather in the high-temperature
environment.
◆ Incorrect cleaning of decorative leather
pieces will result in color fading or
stains.
If you have any question about vehicle
cleaning, please consult your local BYD
authorized service stations.
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BYD e6A AUTO Owner's Manual
Maintenance Instructions 4-9
Chapter 4
Section 2
Maintenance Instructions
Maintenance .................................................................... 4-10
How to judge when the vehicle needs maintenance? ..... 4-11
BYD e6A Maintenance Program ..................................... 4-12
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BYD e6A AUTO Owner's Manual
4-10 Maintenance Instructions
Maintenance
Scheduled maintenance is very important
BYD Auto Company strongly recommends
that users protect their new BYD e6A cars by
following the maintenance program, because
scheduled maintenance serves the following
purposes:
Power saving:
Extend its operating life
Enjoy driving
Drive safely
Drive stably
Conform to regulations on
maintenance
Conform to governmental regulations
NOTICE
Please refer to BYD e6A Maintenance &
Repair Manual and turn to BYD authorized
service station regularly for vehicle
maintenance.
The BYD e6A car has been designed to be an
economical and easy to maintain vehicle
which dispenses with many of the
maintenance services required before. To
ensure your vehicle runs with the best
efficiency, you must follow the maintenance
program.
Where can you get maintenance service?
It is best to have the vehicle maintained by a
local BYD authorized service station.
Technicians in BYD are all well-trained
professionals. They will get the latest service
information, such as proceedings about
technique, maintenance gist and internal
training program of special repair shop. They
have completed study in BYD Auto Company
before working, instead of study while
working. Isn't it the best way?
BYD authorized service stations have spent a
large amount of money on special tools and
maintenance equipment for BYD cars, which
helps to better complete tasks as well as
reduce expenses.
The maintenance department of BYD
authorized service stations can perform all
the maintenance program for your vehicle -
reliably and economically.
Which maintenance items can be
completed by driver himself?
Many maintenance items can be easily
completed by driver himself, as long as he
has some knowledge about mechanical
maintenance and also has some basic auto
tools. For easy operations, you can refer to
section 7.
Notice: special tools and professional skills
are required for part of maintenance
operation. These items must be maintained
by qualified technicians. Even though the
driver is a well-experienced technician, BYD
Auto Company still recommends you contact
BYD authorized service station for repair and
maintenance. What's more, they can keep a
record of maintenance for your vehicle, which
will be very helpful when you need
maintenance service.
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BYD e6A AUTO Owner's Manual
Maintenance Instructions 4-11
How to judge when the vehicle
need maintenance?
Pay attention to changes in vehicle
performance and sound, as well as visual
signs for necessary repair. Some important
conditions are shown as below:
Abnormal motor starting noise
Coolant temperature stays high, still or
leaked
The motor is stuck or has abnormal
noises
The motor shakes violently during
operation
The motor cannot be started
The power assembly has leaked
There is an abnormal smell from the
power assembly
Driving force is reduced obviously
The vehicle is leaking from underneath
(yet air conditioning water drops are
normal)
Exhaust sound changes (it may
indicate carbon monoxide leak) You
must drive with windows opened and
check the exhaust system immediately.
Flat tire; excessive noise made by tires
while turning a corner; uneven tire wear
The vehicle leans to one side while
driving in a straight line on the flat
ground.
Abnormal noises related to movement
of suspension
Braking is disabled; brake pedal or
clutch pedal feels like sponge; brake
pedal almost touches the floor; when
braking, the vehicle pulls to one side.
Temperature of motor coolant still
continues to be too high
The battery capacity decreases
obviously
Battery temperature still continues to
be very high, over-heated protection,
no power output
If any conditions are as above, drive your
vehicle to BYD authorized service station as
soon as possible, as your vehicle may need
adjustment or repair.
Tips
Do not keep on driving without any
inspection, or it may cause serious car
damage and human injury.
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BYD e6A AUTO Owner's Manual
4-12 Maintenance Instructions
BYD e6A Maintenance Program
BYD e6A maintenance program is designed
for ensuring stable driving, reducing faults
and driving safely and economically.
You can refer to the schedule for intervals of
maintenance, which is almost scheduled
according to the reading on odometer or
time interval. It is subject to what comes
first.
For maintenance item out of the last
expiration date, it can also be maintained at
the same interval.
Maintenance interval for each item are all
recorded in the maintenance program.
Rubber hose (used for cooling and heating
system, brake system and fuel system)
must be checked by qualified technicians
according to the BYD e6A maintenance
program.
These are extremely important maintenance
items. If any deterioration or damage, the
hose must be replaced immediately. Notes:
rubber hose will be deteriorated with the
passing years, thus it may cause expansion,
abrasion or breakage.
Requirements for Maintenance Program
BYD e6A auto must be maintained according to the normal
maintenance program (you can refer to "Maintenance Program").
If the vehicle is operated under the following one or more special conditions, some maintenance
items are required to be performed more frequently.
A. Road Conditions
a.
Driving on rugged, muddy or snowmelt
affected roads
b.
Driving on dusty roads
B. Driving Conditions
a.
When the vehicle has towed a trailer;
used a camping trailer or top clamping
bracket
b.
When the vehicle has run at a short
distance repeatedly below 0 °C, within
8 km.
c.
When the vehicle has idled for a long time
or long run at a low speed such as police
car, taxi or delivery car.
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BYD e6A AUTO Owner's Manual
Maintenance Instructions 4-13
Maintenance Program
Reading on odometer or months, subject to what comes first
×1000 km
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Months
First
maintenance
6
9
12
15
18
21
24
27
30
33
36
39
42
45
Power assembly
a. Check if the cooling water pipe is
damaged and confirm that the pipe joint
is locked tightly
I
I
I
I
I
I
I
I
b. Check the coolant level in the expansion
tank
I
I
I
I
I
I
I
I
c. Replace coolant
Replace every 2 years or 40,000 km
d. Check and
replace the
gear oil in the
transmission
General using
conditions
I
R
R
I
R
I
R
I
Rigorous using
conditions
R: Shorten the cycle as required
Chassis and Car Body
e. Check and tighten the chassis set
screws
I
I
I
I
I
I
I
I
f. Brake pedal and parking brake
I
I
I
I
I
I
I
I
g. Brake pad and brake disc
I
I
I
I
I
I
I
I
h. Replace brake fluid
Replace every 2 years or 30,000 km
i. Pipeline and hose of brake system
I
I
I
I
I
I
I
I
Maintenance
Intervals
Maintenance
Items
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BYD e6A AUTO Owner's Manual
4-14 Maintenance Instructions
j. Steering wheel, draw bar
I
I
I
I
I
I
I
I
k. Transmission shaft dust cover
I
I
I
I
I
I
I
I
l. Ball pin and dust cover
I
I
I
I
I
I
I
I
m. Front and rear suspension
I
I
I
I
I
I
I
I
n. Tire and inflation pressure
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
o. Check the front and rear wheel
alignment
I
I
I
I
I
I
I
I
p. Check if the wheel bearing has end play
I
I
I
I
I
I
I
I
q. Cooling or heating system
I
I
I
I
I
I
I
I
r. Air filter of air conditioner
I
R
R
R
R
R
R
R
s. Air conditioner refrigerant
I
I
I
I
I
I
I
I
t. Check the SRS system
I
I
I
I
I
I
I
I
u. Inspect the vehicle body damage
conditions
Every year
Note:
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BYD e6A AUTO Owner's Manual
Maintenance Instructions 4-15
(a) Definition for the symbols in the forms
I = Inspect and correct or replace as necessary; R = Replace, change or lubricate; C = Clean.
(b) Rigorous using conditions refer to:
Frequent driving on dusty roads or exposure to the air rich in saline matters.
Frequent driving on bumpy roads, slopes, water-accumulated roads or mountain paths.
Driving in cold areas.
Use the brakes frequently and often slam on the brakes.
Use it as a tow vehicle frequently.
Use it as a taxi.
Above 32 °C, drive the vehicle in the crowded urban area for more than 50% running time.
Above 30 °C, drive the vehicle at a speed over 120 km/h for more than 50% running time.
Frequent driving under overloaded conditions.
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BYD e6A AUTO Owner's Manual
4-16 Maintenance Instructions
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BYD e6A AUTO Owner's Manual
Self-maintenance 5-1
Chapter 5
Self-maintenance
Foreword
Motor compartment Exterior ............................................. 5-2
Fuse Location ................................................................... 5-3
Precautions on Self-maintenance ..................................... 5-4
Location of Jack ................................................................ 5-5
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BYD e6A AUTO Owner's Manual
5-2 Self-maintenance
Motor compartment Exterior
1.
Distribution box assembly
2.
Battery
3.
DC-DC
4.
Expansion tank with coolant
5.
Drive motor controller
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BYD e6A AUTO Owner's Manual
Self-maintenance 5-3
Fuse Location
Please refer to section 5-4 "Fuse and Relay"
for the name of the electric appliance
protected by each fuse.
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BYD e6A AUTO Owner's Manual
5-4 Self-maintenance
Precautions on Self-maintenance
In case of self maintenance, you must follow
the correct procedures in this section.
It is important to note that any incorrect or
incomplete maintenance may cause
malfunctions of the electric vehicle.
This section only gives explanations for
maintenance operations that can be easily
carried out by yourself. Some items must still
be maintained by qualified technicians with
special tools.
It is important to avoid any accidents or injury.
Please observe the following special tips.
Tips
● When the motor is running, you must
keep your hands, clothes and tools
away from the running fans. (It is best
to remove items such as rings,
watches and neckties.)
● The motor in the motor compartment,
DC-DC, motor controller and radiator
are very hot immediately after the
vehicle has been running. Be careful
and do not touch them, nor the liquid in
the pipelines.
● If the motor is very hot, do not take
down the radiator cover or unscrew the
drain plug to avoid burning.
● Do not leave any flammable material in
the motor compartment such as paper
or cloth.
● If you are working near an electric
cooling fan or radiator grille, you must
confirm that the power switch has
been turned off. When turning on the
power switch, if the temperature of the
motor coolant rises and/or turning on
the air conditioner, the electric cooling
fan of motor will start running
automatically.
● Handle the storage battery with special
care, as it contains poisonous gas and
corrosive sulfuric acid.
● The car shall only be lifted by a jack.
Do not crawl under the car; lift it with
car lifting jack or other firm braces.
● No matter whether operating on the
top or bottom of the vehicle, you must
use eye protection to avoid dust and
splashes of fluid getting into your eyes.
● Used engine oil contains potentially
harmful contaminants which may
cause dermatitis or skin cancer. Be
careful not to keep prolonged and
repeated contact with used engine oil.
Skin should be washed with soap and
water, to remove any used engine oil
thoroughly.
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BYD e6A AUTO Owner's Manual
Self-maintenance 5-5
● Do not put the used engine oil in the
place within the reach of children.
● Dispose of the used engine oil and filter
by some safe and satisfactory means
and do not dispose together with the
household garbage, in the sewer or on
the ground. Refer to BYD authorized
service station for recycling or disposing
methods.
● Since brake fluid may damage the eyes
as well as the paint finish, you must be
very careful in filling brake fluid; if it
splashes into the eyes, wash with fresh
water immediately; if your eyes still feel
uncomfortable, you must go to see a
doctor.
NOTICE
◆ Be careful to avoid battery short due to
accident.
◆ If the brake fluid overflows, you must
wipe it up completely, to avoid
damaging the components or paint
finish.
◆ If the brake fluid overflows, you must
wipe it up completely, to avoid
damaging the components or paint
finish.
◆ Note: do not scratch the glass by the
wiper bracket.
◆ Before closing the motor compartment,
check again that you have not left any
tools or a piece of cloth inside.
Location of Jack
Front
Back
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BYD e6A AUTO Owner's Manual
5-6 Self-maintenance
When lifting a car with jack, place it in proper
position as shown in the figure.
WARNING
In lifting, you must follow the regulations
below to reduce the possibility of human
injuries:
● Do not place any part of your body
under the car lifted by a jack. Otherwise,
it may cause human injuries.
● When the vehicle is lifted by jack, do not
start the motor or leave it in running.
● Stop the car on the flat ground, make
sure the parking brake is applied and
block the wheels opposite the lifting
point, when necessary.
● Make sure the jack is placed in the
correct lifting point. Lifting the car in
incorrect lifting point will damage the car
or the car may drop from the jack to
cause human injuries.
● When the car is only lifted by a jack, do
not crawl under the car; a car supporting
bracket is required.
● Do not lift the car if any people in it.
● In lifting the car, do not put any thing on
the top or bottom of the jack.
NOTICE
Make sure the jack is stored properly, or it
may damage the vehicle.
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